• Gender: Male
• Age: 56
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: THANE(MUMBAI)
• Work Experience: 28.7 Year(s)

Education

B.E in Chemical from Pune University in 1991.

Skill Sets

Trainings Attended :
Attended various trainings in INDIA & ABROAD like Future Business Managers, ISO-9000-2000, ISO 14000, Team Building and interpersonal skills & Building essential Leadership skills

Courses:
Diploma in Business Administration from Indo German Training Institute in 2006
ERP for effective business solution from National Institute of Industrial Engineering in 2000

Work Experience

Manager- Engineering Plastics: Since Apr 2007
Manager- Sp. Projects: Nov 2006 to Apr 2007
Assistant Manager - Production: Apr 2005 to Nov 2006
Production Executive: Jan 2001 to Apr 2005
Engineer: Jun 1996 to Jan 2001
Company Profile: Manufacturing dispersion & solution polymers, textiles & Leather auxiliaries, Expandable Polystyrene and dyes.
Job Profile as Manager- Engineering Plastics
Accountable for concept to commissioning of new Engineering Plastic plant coming up in India.
Accountable for the Plant operations as Plant Manager after the commissioning.

Job Profile as Manager- Sp.Projects
Accountable for Global products relocation, Cost benefit analysis of existing products to improve on existing margins, identifying new sources of raw material supplies, Develop & implement tolling & 3rd party manufacturing concept & Product quality upgradation.

Job Profile as Asst.Manager
Accountable for production planning, scheduling, maximising plant capacity, and ensuring compliance to quality standards for Auxiliaries plant.

Job Profile as Production Executive:
Accountable for Pigment plant manufacturing Leather & Textile Pigment emulsions having a capacity of 200 TPA.

Job Profile as Engineer
Coordinating project engineering activity from construction stage to final commissioning

Achievements:
Saved Rs.7 mio. by changing raw material source’s & replacing existing raw material with viable alternate in manufacture of fat liquors.
Studied, analyzed & rationalised the product routing system which reduced the FMC by Rs.9 Mio. & helped in proper absorption of costs for various products.
Achieved a rating of 2.0 (green zone) in Responsible care audit carried out by BASF AG.
Successfully engineered, commissioned and installed the following plant as a core team member:
150 TPA plant of Alpha-Cypermethrin, worth Rs. 70 Mio in March’97.
Fluidized bed incinerator of 200 kgs/hr worth Rs. 35 Mio., this project was the 3rd of its kind to be installed in India March’99.
Implemented the poly train concept in the manufacturing of polymers resulting in the enhancement of polymer capacity by 50% i.e. from 250 TPM-375 TPM.

Project Engineer
Oct 1992 to May 1996
Company Profile : Manufacture of phosphorus based compounds.
Job Profile:
Accountable for process development and project engineering activities
Instrumental in the finalisation of process parameters of high temperature chlorination in an Agro Intermediate. Also designing of pyrolser a key component for the plant.
Conceptualising and developing a drug intermediate withstanding MOC limitations and photochemical reactions.

Trainee Engineer
Dec 1991 to Sep 1992
Company Profile : Zenith Chemicals Ltd. Manufacturing dye intermediates.
Job Profile:
Instrumental in the development of predictive maintenance chart for all equipments thus increasing plant efficiency by 20%.
Global Interaction :
Interfacing with the global divisions on product/know-how transfer to Indian operations.
Building state of art manufacturing facilities in coordination with regional colleagues.
Developing & implementing tolling & other 3rd party manufacturing concept for new & existing products.
Identifying new sources for raw material supplies and assisting in technical qualifications.

Strategic Planning :
Redesigning existing processes to meet long term objectives.
Analyzing future problems & generating a range of credible solutions.
Evaluating capital expenditure proposals to secure the best interest of the plant and increase productivity.

Environment, Health & Safety :
Implementation of safety practices as per the Responsible Care initiatives for Chemical industry.
Initiate & monitor corrective actions to ensure compliance to sustainable EHS standards.

Quality Assurance :
Improving Quality, Productivity, Reliability at Manufacturing stage.
Establishing Quality Circles, implementing stringent quality control systems to enhance quality of products and reduce rejection level.

Production/Process Planning :
Overseeing production related tasks including planning, control and trouble shooting.
Setting up production targets and achieve the same within time and cost parameters.
Optimising man & machine utilisation to achieve pre set production targets.
Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor.

Project Engineering :
Overall planning, scheduling and management of modernization & capacity expansion projects, ensuring completion of assignments within time and budgetary parameters.
Actively involved in planning for materials, developing vendors to obtain timely procurement of materials and equipments to facilitate smooth production process.
Monitoring projects with respect to Cost, Resource Deployment, Time over-runs, Quality Compliance and Manpower planning to ensure timely execution of projects.

Future Goals

Seeking assignments in strategy planning with an implementation role in a growth oriented organisation preferably in the chemical industry.