• Gender: Male
• Age: 57
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 30.5 Year(s)

Education

PDPMD (Plastic Mould Design from CIPET (Central Institute of Plastics Technology) in 1992

Diploma in Engineering (Mechanical) From SMIT State Council of technical Education & Training
in 1990

B.Sc From Banki Collage (Utkal University Dept. of Physics) in 1987

Skill Sets

Core competencies
Strength finder signature-theme: Adaptable, Relater, Positivity, Maximizer
Certified Low Cost High Tech Automation professional-IIT, Gandhinagar
Five- day extensive training on Design & Manufacturing at CESAP-ITALY
Certified Six Sigma Green Belt (Motorola)
Certified Lean Leader ( Lean consultant & SSA)
Plant Layout, Product & process development (Injection-1200T, IBM-100ml & EBM-30Ltr)
Strategy Planning & Execution
Process Planning, reengineering & reliability Improvement
Commercial & Customer Support
SAP, Kaizen & TPM implementation, Certified auditor- SA8000 & ISO 9001:2008 QMS
Project experience with Global Brands on products like…. storage-Pallets , Automotive Door panels, Large drawers, bins, ,RO-Tank, MCB, MC, Energy meter, Modular switches, , ACB, Spools, EVM, Diagnostics equipment, Tablet-PC, Medical equipments, High speed printing lines, fluid flow, Solar & Storage media

Work Experience

DGM-Operations 
Since Oct 2009
Company Profile: Manufacturing Submersible Pump Parts, OEM Engineered Plastic Components, Flow Control Equipments, PPR Fittings, Project partner for engineering Plastics components for Prestigious Government Electronics organization
Job Profile:
P/L Responsibility for general management of the factories covering techno-commercial aspects
Ensure to meet the quality, cost, delivery targets
Strategy to upgrade the productivity, technology, capacity to meet the marketing projection.
Ensure to keep systems and process implementation in line with technology development
Plan strategy to keep the employee retention right
Encourage to obtain the right internal customer satisfaction
Accomplishments
Setting up of a modern moulding facility & tool-room (50,000 ft²) with CAD/CAM/CAE capabilities
Substantially improved the ppm level of supplies to customer accepted levels and CpK levels with improvement in OEE, OME
Achieved FTR of 2 International Projects in current year.
Significantly enhanced the plant capacity from 1500 TPA to 2500 TPA with state pf the art technology
Development and supply of India’s cheapest Tablet PC housing & components in a record time
Development, manufacturing & supply of RO housings/components for leading international Brands
Built, retained & leading a team of Engineers to achieve 3 S requirements for Group

Manager – Plant 
April 2004 to September 2009
Company Profile: Manufacturing CD case, CD Box, CD substrates, Pen Drives, Floppy drives, Solar Junction Boxes & Lantern
Job Profile: 
Responsible for effective utilization of  Jewel Box Plant to cater Groups rigid packaging, Solar & Drive accessory development 
Responsible for new Plant Installations, implementation of expansion plans. 
Guide and implement many productivity, cost saving measures across own manufacturing plants through six sigma tools & employee engagement projects. 
Vendor development for Plastic moulded  components

Accomplishments 
OEE improvement to 96.6 % from 95 %
Development of two new products
Amongst top ten most engaged manager of Moser Baer ; Surveyed by Gallup
Employee engagement Champion for ten work groups across the Units
Recorded talking books for NBA program as a SA responsibility 

Head - Tech. Services : 2003 to 2004
Assistant Manager – Production &Planning :1997 to 2003
Senior Engineer - Production : 1995 to 1997
Engineer - Production: 1994 to 1995
Company Name: Shaily Engineering Plastics Limited
Company Profile: Shaily is one of well-known Injection molding company for high precision engineering components. Company Caters globally in field of Automotive, Electronics, Electrical, Home appliances, FMCG & Pharmaceutical.
Job Profile: 
Function Head Technical Services- new projects  
Handling of Customer Projects, which includes stages of Product Design, Tool design & development, Vendor Selection-development & Quality Planning effectively acted as customer representative in Shaily
Given additional responsibility of Coordinator Technical Committee
Functional Head of Production, Planning & Maintenance
Process design for Injection Moulding & Finishing operations
Overall responsibilities of detailed Planning of Raw material, Machine & Manpower
Responsible for Maintenance of Injection Moulding Plant
Customer Co-Ordination for Dispatch Schedule & Quality events
Yield improvement of eng. polymers, i.e. PEEK, PPS,PES, PEI,PBT,PPE, PA6-12, DAP
IMS Responsibilities for Auto & Pharmacy industries 

Achievements:
Developed moulds & PVD for introductory product of   IKEA at shaily, later the business grew to become an EOU for Shaily
Successful implementation of, APQP, FMEA & CP concepts
Successful Project Leading; achieved 85 % timeliness of projects. 
Effective Vendor Development & SQA 
Lead Technical Committee to handle the technical challenges faced by any of Group Companies
Material Yield from 82 % to 98 % for 30 % GF PC component with varying Thickness & lower draft 
Nurtured team spirit & developed a confident team of processing engineers
Developed of a new Lipstick for Hindustan Lever Limited & handed the project in Taiwan
Development & streamlining of PEPSICO LOGO closures on bottling lines

Engineer
Dec 1992 to Sept 1994
Company Name: Milton Plastics Limited 
Company Profile: Milton is a trusted Indian brand of thermo ware & appliances. I had an opportunity to start my career with one of its Bombay 
Job Profile:
Assist Shift Engineer in achieving Production & Quality targets
Manpower handling, Mould set-ups, Trouble shooting of injection & blow moulding
Active Responsibility in setting-up of a Thermo ware manufacturing Facility near Baroda
Achievements:
Part of a successful team that started the manufacturing after commissioning a new plant near
Baroda

Professional Development 

Trained/certified  in ISO/TS/EHS/SA - Lean/TPM/LCHA/SQC/DOE/Green Belt-DMAIC/SAP-ERP/MIS
Attained training on Business Process Reengineering, personality development lab
Undergone Employee Engagement Championship program after voted as most engaged Manager
Traveled abroad to Italy, Korea & Taiwan on mold manufacturing related sourcing

Future Goals

Seeking a Management assignment with a brand of Global repute