• Gender: Male
• Age: 57
• Designation: MANAGER- OPERATION & QUALITY ASSURANCE
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Preferred Location: Tamil Nadu
• Work Experience: 23.8 Year(s)

Education

M.Tech in Power System Engineering -2019 from BPUT (Odisha)

Degree in Electrical Engineering (AMIE) from Institution of Engineers, India – 1996

Skill Sets

COMPUTER LITERACY
Basic, Microsoft Office, Windows 2000, Xp with MRP soft ware as Fox Pro, Scala and SAP as well as design software as Co-rel draw, Auto cad & Pro- Engineer.

KEY COMPETENCIES
Quality Assurance & Quality Control
Project Management
Customer Complaint Issues
Internal & External Audit
Material Management
Analytical & Verbal Skills
Crisis Management

Work Experience

MANAGER- OPERATION & QUALITY ASSURANCE
SINCE 4th, February 2019 to till now.
Company profile- An ISO 9001:2015 certified, prestigious & reputed Company & Global Leader in field of Spray Technology & Flow Technology in terms of manufacturing Spray Nozzles, Strainer & Filters & Control Valves.

Job profile-
Responsible for overall operational as well as Plant Quality activities for both CNC & Injection Molding Division of plant.
Monitoring & Ensuring smooth operation of Plant Quality, Steady System Management Process, Production, Plant Technical Issues, Productivity & Rejection Control
Establishing Plant policies & procedures.
Setting of Quality Products Target, Quality Rejection Target & achieve the same within time frame & cost parameters
Effective resource planning for optimizing man, machine utilization & reducing wastes & re-work for enhancing productivity.
Implementing major cost saving strategies, productivity enhancement & quality Assurance
Responsible for Plant Profitability, Supplier Quality Planning, Control and Delivery 
Strengthening supplier quality management (SQM) process at vendors.
Responsible for planning, organizing and managing the overall activities of receiving / outgoing quality functions
Responsible In ISO Implementation, Certification & surveillance.
Responsible in maintaining 5S

MANAGER PLANT QUALITY HEAD
SINCE July 2018 to till Feb 2019
Company profile- Global Leader in field of manufacturing composite products in terms of SP Sheets, SP Panels, 3-Way Duct, Cable Tray etc. exclusively for Engineering Construction as well as wiring Installation purposes.

Job profile-
Manufacturing process, Quality Assurance & System Quality Management
Responsible for overall manufacturing & Quality Process of plant.
Establishing Plant policies & Quality procedures.
Responsible for Plant production goal, Quality Rejection target as well as establishing proper quality parameters for products.
Customer complaint resolution within the defined time frame & reduce number of complaints.
Ensuring adherence to regulatory & compliance related requirements.
Resource allocation & simultaneously strengthening supplier quality management.
Track & evaluate supplier performance to adhere the overall quality goal.
Ensure time completion of regulatory & compliance related activities.
Co-ordinate & review quality/process improvement projects.
Responsible in strengthening quality System, Process & Product level for plant.
Sole responsible in handling customer complaints for plant.
Sole responsible in planning & conduct regular system, process & product audit of plant.
Responsible for Productivity growth, sales promotion & develop customer relation.
Lead role in conducting & executing internal audit of Plant
Preparing manufacturing & Quality budget for plant
Responsible for ISO9001:2015, EMS & OHSAS:45001 Implementation & sustenance.
Strengthening the process, product standard, the quality system & looking after 5S for improvising productivity
Enhance customer satisfaction..

N.B; - ( Since July 2016 to April 2017, was under medical treatment due to a road accident causing hand injury, as suggested by Physician )

TIME TECHNOPLAST LTD.
SINCE May 2013 to April 2016 as SENIOR ENGINEER- QA at DAMMAN & further May 2017 to July 2018 at GUMMIDIPOONDI, CHENNAI as QUALITY ASSURANCE HEAD
( Functional Area: Quality Assurance, Quality System Management & Technical )
In charge of Quality Assurance, handling qualification and validation of manufacturing facility and equipment
Analyzing everyday projection report ( the valid products in terms of quality) on basis of Quality parameters.
Ensure regular communication in unit for awareness of quality issues across all departments.
Prominent role in developing the quality objectives & guidelines for the units.
Capable to Create / review policies, procedures & standards for Quality Assurance department.
Enhancing Productivity development Process. Responsible for Quality System Maintenance. Defining Root cause analysis and implementation of corrective action
Analyze failure, corrective and preventive action (CAPA) to respond to customer complaints..
Assist manufacturing in producing quality designed products.
Playing vital role in implementation of Good laboratory systems and Safety procedures.
Making Proper Process Planning as: Technical problem sort out, applying quality process tools like PPAP /MSA /FMEA/ QAP / CAPA in strengthening the process.
Conducting Internal Quality Audit & needful support to external/surveillance audit,
Responsible for planning, organizing and managing the overall activities of receiving / outgoing quality functions.
Responsible to maintain the complete ISO & TS norms at factory.
Strengthening the process & looking after 5s for improvising productivity

SIMA INDUSTRIES, AHEMEDABAD
SINCE APR 2012 TO MAY 2013 )
MANAGER – QUALITY CONTROL
( Functional Area: Quality Assurance, Production, Dispatch & Customer Complaints )

FCG FLAME PROOF CONTROL GEAR PVT.LTD, DAMAN
Since MAR 2010 to APR 2012
MANAGER - PRODUCTION & QUALITY
( Functional Area: Production & Quality Control & Customer Support )

SCHNEIDER ELECTRIC INDIA PVT. LTD., VADODARA
SINCE JUNE 2000 to FEB’ 2010
SENIOR EXECUTIVE (Technical)
Process: Injection Molding & Assembly
Functional Area: R&D, Manufacturing & Quality Assurance )
Job profile-
Follows the standardization & Late differentiation technique for strengthening & optimizing the manufacturing & Quality processes.
Verifying & controlling the line efficiency at Assembly & Injection Molding Process.
Implementing Kaizen & 5S principle for improvising productivity.
Conducting VSM (value stream mapping), Kanban & Poka Yoke in reducing process.
Needful work on non quality materials & products & effort in reducing non quality cost (NQC).
Earned rich experience in implementing Six Sigma & Lean Manufacturing.
Accountable for providing technical solution for various products, manufactured in plants.
Actively involved in new products development, modification or any Engineering Change progressing at R&D center.
Associated closely in productivity plans such as Quality Value Engineering, Value Analysis etc.
Generate & maintain the documents Technical data sheet ( TDS), CAPA, Product Quality Control Plan ( PQCP) of products & FMEA against specific case.
Pioneer in validating costing of products and updating PDP chart.
Material re-conciliation for correct accounting of the material status at assembly & at sub-contractors.
Working on ECM ( Engg Change Management).
Major support in manufacturing Quality-designed Products with zero defect.
Gained invaluable experience in ROHs & REACH solutions.

PROFESSIONAL SYNOPSIS
Possesses 20 years reach experience in Plastic Product manufacturing Industries.
More than 15 years reach experiences in manufacturing process & Quality.
Several year experience in Blow molding, Injection molding Pet stretch & Extrusion process
Demonstrated professional excellence in Integrated Management System, Manufacturing Process, Quality Assurance, Customer Complaints & System Management without incidences of time/cost overruns.
The role holder is responsible for achieving the organizational objective in quality excellence at the unit level.
The Key duties include implementing quality systems, process controls & improvement activities.
Equipped with understanding of Quality Procedure, Quality Plan, Manufacturing Process Plan, Quality Tools ( 7 QC Tools, 8 D etc).
Key competencies in QMS & EMS implementation & surveillance, preparing PFT, PQCP, PPAP,SPC, CAPA, FMEA etc.
Key competencies in Internal Audit, External Audit, Product Management, Engineering Changes Management, Value Engineering, ISO 9001:2015, ISO14001:2004, TS16949:2009 & OHSAS:45001 activities, SQM (supplier quality management),TQM & TPM etc.
Deft in steering Operation activities, QC & Technical issues and leading new product development process with manufacturing implementation initiatives.
Excellent man-management, time management, and leadership skills

KEY ACHIEVEMENTS
Reducing the non quality cost of products considerably.
Successful in restricting the defective products level mark (rejection rate) as per six sigma principle..
Sole responsible in meeting & exceeding customer expectations.
Set system & process to maintain product quality at unit.
Introduce & establish process control methods in manufacturing
Establishing good relationship with Customers, Consultants & proper interrelationship with central marketing .
FMEA issues & it’s successfully implementation through proper channel.
General housekeeping ( 5S ) at work center, maintaining safety rule & policy etc.
Introduced the concept of MIS reporting to update the Management on regular basis.
Credited for implementing ISO, TS/IATF & OHSAS in various units.

Future Goals

To lead ‘Quality Assurance/ Quality Control/ Supplier Quality/ Production/ Customer Complaints/ & Production ’ of an aggressive, ethical organization that has a mission to continuously improve and grow, of which I would be an integral part and a major co-achiever.