• Gender: Male
• Age: 40
• Designation: Plant Head /General Manager Operations
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.1 Year(s)

Education

M.Tech in Plastic Technology From CIPET Lucknow in 2010

M.Sc. Polymer Science & Chemical Technology From C.C.S University Campus Meerut in 2007

B.Sc in Chemistry From S.S.V Degree College Hapur in 2005

Skill Sets

Internet Ms-office Package
Knowledge of MS-Word, MS-Excel, MS Power point
Operating System- Windows 98/2000, XP

Certificate in Internal Auditor Quality Management System Pursing the Six sigma certification course from IIT Delhi Short Term Course on “Polymer Blend $ Alloys’’ Organized by CIPET Lucknow.
Certificate IN Technology Based Entrepreneurship Development Programmed (TEDP) ON Plastic Processing Technology.
Key Skills:
Good Knowledge of Injection, Blow Molding & Extrusion.
Good Knowledge of Rotogravure Printing & Lamination.
Good Knowledge New products Development
Good Knowledge of Pouching for Medical Packaging.
Knowledge of Quality Management Systems & Quality Audit.
Project / Program Management,Estimating production costs.
Proficient in SAP systems, Customer / Client Relationship.
Knowledge of testing techniques and methodologies
Able to quickly identify root cause issues.
Thorough knowledge of safety standards and compliance

Work Experience

Plant Head/ (General Manager Operations)
From July 2021 – Current.
Company profile- manufacturer of Artificial Grass Mat, Cushion Mat, Soft Mat, Yoga Mat, Chain Mat, Honey Mat, PVC Pipes, Flush Cistern, UPVC Pipe Fitting, UPVC Pipes and Plastic Recycling like a PVC Granules, LDPE, and HDPE reprocess granules.

Job profile-
Handling, Plastic Granules Plant Injection Molding, Extrusion Machine & Co – Extruder, Lamination process and Plastic Recycling Plant
Implemented Just-In-Time methodology to help reduce WIP and waste.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
Identified and implemented viable strategies for continuous improvement.
Provided direction and leadership to all levels of employees and managers.
Organized and guided operations of production, processing and machinery according to business procedures and protocols.
Redesigned operational workflow processes to maximize efficiency.
Tracked data about all aspects of production to assess areas in need of improvement.
Directed employees and related programs to maximize team productivity and facility output.
Oversaw daily operations of 30Ton/Day manufacturing plant.
Optimized processes to maximize efficiency.
Capture data rigorously at every step of the project, analyze data and present findings
Also handled the other activity like New Product Development, Customer meeting, CAPA, Customer feedback, maintains the stock of raw material, achieve the production target, and Power cost monitoring (Unit/ Kegs.), inventory control
To control & manage production in term of quality as well as quantity and Manpower handling.
Achieve the monthly production target accordingly PPC PLAN
Set Up the New Projects, New Product Development (NPD) & Quality Control
On Job Training and Training for juniors for motivation, Production planning and their implementation, To analyze and control machine breakdowns
Making decisions about equipment use, maintenance, modification and procurement.
Ensuring that the plant complies with all regulations as regards noise, dust, hours and emissions.

Plant Head & Technical Services Manager
From May 2020 – June 2021.
Company profile- deploy state-of-the-art technology to collect and recycle plastic waste

Job profile-
Implemented Just-In-Time methodology to help reduce WIP and waste.
Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations and achieving KPIs.
Identified and implemented viable strategies for continuous improvement.
Provided direction and leadership to all levels of employees and managers.
Organized and guided operations of production, processing and machinery according to business procedures and protocols.
Redesigned operational workflow processes to maximize efficiency.
Tracked data about all aspects of production to assess areas in need of improvement.
Directed employees and related programs to maximize team productivity and facility output.
Oversaw daily operations of 10Ton/Day manufacturing plant.
Optimized processes to maximize efficiency.
Regularly update the US team about the system operations and escalate any issue, as required.
Capture data rigorously at every step of the project, analyze data and present findings.

PLANT HEAD & TECHNICAL SERVICES MANAGER
From December 2017 - April 2020.
Chemline India Limited Dhaturi Sonipat (Haryana)
Company profile- manufactures a complete range of world class Adhesives and Coatings for Paper, Packaging and Converting Industry, Hygiene Industry, Labeling Adhesives for Breweries, Distilleries and Pharma Industries, Shoe and other miscellaneous industries.

Job profile-
Handling, Injection Molding, Extrusion Blow Molding Machine & Co – Ext-ruder, Lamination process, FRP (Fiber Reinforce Plastic) Sheet Process, GRP Process.
Also handled the other activity like New Product Development, Customer meeting, CAPA, Customer feedback, maintains the stock of raw material, achieve the production target, and Power cost monitoring (Unit/ Kegs.), inventory control
Production planning & their implements, Monitoring of plant performance
To control & manage production in term of quality as well as quantity and Manpower handling.
Achieve the monthly production target accordingly PPC PLAN
Set Up the New Projects, New Product Development (NPD) & Quality Control
On Job Training and Training for juniors for motivation, Production planning and their implementation, To analyze and control machine breakdowns
Making decisions about equipment use, maintenance, modification and procurement.
Ensuring that the plant complies with all regulations as regards noise, dust, hours and emissions.
Plan workflow, manage multiple priorities and meet daily production targets while consistently reducing downtime.
Effectively lead, coach and develop a large work team to accomplish operational objectives
Distribution of work load to Engineers & Supervisors to achieve daily production target.
Preparing and Maintain the system and documentation.
Troubleshooting and solving technical problems.
Improve the Productivity and Low cost project to implementation.
FIFO follow-up and Inventory always under target.

Production Manager
Since Nov 2015 - December 2017.
TEKNI-PLEX INDIA PVT LTD.
Company Profile: Manufacture the Induction Seal & Packaging with Lamination and Extrusion Process. US based company (Multi National company) Tri Seal, Top seal and Ghiya Extrusion. All backing material EPE, Foil and accessories is to be made is Company itself with Lamination, Extrusion process and Injection Molding. 
Job Profile:
Production.
Quality Control.
SAP – Test plan, Operation Manual, SAP Implementation Project plan, Solution stack partnership
Production planning and their implementation.
To control and manage production in terms of quality as well as quantity.
Monitoring of plant performance.
To analyze and control machine breakdowns.
Handling of manpower.
Handle customer audits.
Preparing report which includes production, scrap and machine breakdowns.
To impart training to operators and junior level employees related to production.
Daily check the all Production Plan and production of last day.
Daily organize the meeting for production plan and coordinate with the supporting department
Daily Check all Process parameter of our Product.
Daily Check the all Production Order on SAP (BOM) and create the new production order.
Coordinate with maintenance department regarding preventive maintenance of machines.
Monitoring the power factor daily basis

DEPUTY MANAGER PRODUCTION
From April 2014 - October 2015.
MAT BREAK INDIA PVT. LTD.SONIPAT

PROJECT WORK
I have handled the Truf Plastic door Mat Plant ( Called the Duro Truf) Installation project in 2009 for Artificial grass at Time Technoplast Ltd. Baddi.
I have handled the Injection Molding Plant (7 Machine) Installation project in 2012 for Plastic Pails Production at Time Technoplast Ltd. Baddi.
I Have handled the Wax Lamination (Induction Sealing & Wad) Plant Installation for Pharma Packaging in 2015 at Tekni-Plex India Pvt. Ltd Kundli Sonipat.(US based Multinational Company).
I have handled the Injection Molding Plant (2 Machine) Installation project in 2018 for Plastic Pails Production at Chem-line India Limited Sonipat.
I have handled the HOT MELT LAMINATION Plant Installation project in May 2018 for Aluminum, Cloth base double side tape for Packaging Industries at Chem-line India Limited Sonipat.

Assistant Manager (Production & Quality)
April 2007 to Oct 2014
Time Technoplast Ltd. Baddi
Company Profile: The company’s portfolio consists of technically driven innovation products catering to growing industry segments like industrial packaging solution, life style products, automotive components & healthcare products.
Job Profile:
Production planning & their implements.
To control & manage production in term of quality as well as quantity.
Manpower handling.
All type of report preparation.
Training to juniors

Area Of Responsibility:
Working as a Production Manager, I had stabilized the new plant of Induction Seal Lamination Process for Pharmaceutical packaging within three month.
Have been handled the Production of Extrusion process and Lamination process and Wad punching of induction Seal for pharmacy Packaging.
Also handling the other activity like Customer meeting, CAPA, Customer feedback, maintain the stock of raw material, achieve the production target, and electric department, budget control.
Also Handling Injection Molding and Lamination process, Extrusion Blow Molding Machine & Ext-ruder.

Paper Presented:
“Effect Of Polyphosphazene On Peek/mwcnt Nano-composites”.
Present Paper In International conference in IIT Delhi.(MACRO-2010)
“Effect of polyphosphazene and polycarbosilane Coated Multi-wall Carbon Nanotube on PEEK Nan composites”.
Present paper in International conference in Chandigarh (PSE-2010)

Seminar Attended:
A Seminar on Conducting Polymers, C.C.S. University Campus, Meerut.             
An International Seminar on vibration-al spectroscopy, C.C.S University Campus, Meerut.
A National Seminar on Plastic Recycling and waste management, CIPET Lucknow.
A National Seminar on Polymer Blends and alloy, CIPET Lucknow.
A National Seminar on Advanced Composite Materials, CIPET Lucknow.
A National Symposium on Recent Trends in Plastic Recycling and Addition, CIPET Lucknow.
A National Conference Emerging Trend of Active/ Smart/Nano Material (ETASN-2010) In FGIET Raebareli.

Extracurricular Activities:
Short Term Course on “Polymer Blend $ Alloys’’ Organized by CIPET Lucknow.
Certificate IN Technology Based Entrepreneurship Development Programmed (TEDP) ON Plastic Processing Technology

Project Research Work 
“Effect of Polyphosphazene on PEEK Nano composites with Multi-wall Carbon Nanotube (MWCNT) and their characterization”
Under guidance of Prof. R.M Mishra (Chief Manager CIPET, Lucknow) and Dr. A.K Saxena (Director Sci “H” DMSRDE Kanpur)

Instrument Handling:
Hakke Rheomix 9000 (Twin screw ext-ruder), Taxair, Windsor, injection molding machines, Kneader Mill, Knife Mill, Disc Mill & Hammer Mill & Bowl Mixer.
Universal testing machine (UTM), Abrasive jet machine (AJM), Abrasion Resistance Bursting Tester, Ply Bond Tester, Induction Seal Tester, Humidity Tester, GSM Tester and Bond Strength Tester.
Co-efficient of friction test machine, Rockwell hardness tester, Impact, ESCR.
Differential scanning calorimeter (DSC), Therm o-gravimetric analyzer (TGA).
HDT & VST tester, CBC analyzer, FTIR, Bowl Mixture, Twin Screw Pelletier.

Project Work:
Installed Induction Sealing & Wad ( Wax Lamination Rotogravure) Plant for Pharma Packaging
Develop the paper Tape for Packaging industries (Replacement of BOPP tape)
Installed Label Printing (Flexo Printing) ten color printing Plant
Installed the Hot Melt Lamination and coating Plant for Tape industries ( Packaging Industries)
Installed the Plastic Waste Recycling & conversion Plant in Varanasi
Installed the Injection Molding Plant (7 Machine) for Plastic Pails
Installed the Truf door Mat Plant ( Duro Truf artificial Grass) in 2009

Future Goals

I am seeking for a responsible and challenging position in the field of a Manufacturing, Other operations and Quality Control that will enable me to utilize my education, experience and professional skills. Towards the development of the organization and take me towards professional excellence. I am also eager to learn new business skills, and technological advancements.