Ref. No. : CA - 29030 - (Maintenance and Service - Mechanical – with 22.2 years in Plastic Industry)

Education

B.Sc. from Utkal University, Orissa - 2001

Skill Sets

18 Years’ working experience in Plastic Injection molding & blow molding Plant with Production & maintenance complete knowledge.

MIS report
Manpower Handling
Maintain factory all M/c , Equipments in proper condition
Run plant smoothly as per given target (on time job finish
Good decision making (Right think in right time)
Daily production & maintenance report study
Weekly & Monthly Rejection report analysis & action plan
Annual budget plan
Spare parts Manage
Reduce the operational cost & improve productivity
Co-ordinate with vendors & negotiation with vendors
Help to solve shop floor problems
Production process meet international & national standards as per company requirement
Identify risk factors, focus on root cause analysis & preventive action
Maintain quality procedure
Training program plan for all department to improve competency of team members
Safety, LEAN & TPM
Internal auditor

Work Experience

Manager-Plant Maintenance
May 2017 to July 2020
Company Profile : This company manufacturer of Kitchenware plastic Injection molded items (Food air tight containers) & Blow molded items of PP bottles (250ml to 2 Ltrs)
Job Profile :
Reporting to Factory Manager (Director)
Managing Plant Maintenance.
Maintaining of all ISO maintenance related documents.
Handling of team members & distributes work responsibility to team members.
Trouble shooting of Machines through team members.
Trouble shooting of Ancillary Equipments through team members.
Maintenance of utility through team members.
Handle TPM & LEAN activities
Spare parts management
Prepare Annual budget plan
Minimize power consumption
New machinery installation
Automation
Increase production efficiency with good quality by machine efficiency.
Minimize cycle time
Process optimization
Achievement: -
Breakdown of Machines, Utility & Ancillary equipments minimized through condition monitoring.
Frequently preventive maintenance scheduled.
Power saving.
Production efficiency increased.

Technical Manager (Plant Head)
Jan 2016 to April 2017
Company Profile : This is a Limited company manufacturer of plastic CPVC pipes, PVC pipes, Pressure pipes & CPVC, PVC fittings (Like CPVC pipe from ½’’ to 6’’, PVC Pipe from ¾’’ to 10’’, Pressure pipe from 12mm to 250mm & CPVC fittings Elbow, Tee, Coupling etc. From 3/4’’ to 2’’ .PVC waste pipe fittings Elbow, Tee, Bend from 1-1/4’’ to 4’’ etc.)
Job Profile :
Managing Factory Maintenance & Production.
Manpower Handling
Maintaining of all maintenance documents & production documents.
Handling of factory maintenance.
Trouble shooting of Machines
Trouble shooting of Ancillary Equipments.
Maintenance of utility
New machinery installation
Increase production efficiency with good quality.
Minimize cycle time
Process optimization
Achievement:-
Breakdown of Machines & Ancillary equipments minimized.
Frequently preventive maintenance scheduled.
Power saving.
Production efficiency increased.
Project handled for new injection molding plant set up (pvc & cpvc pipe fittings)

Technical Manager (Plant Head)\
Sep 2011 to Nov 2015 (4 Years 3 months)
Company Name : Adix Plastics Ltd,
Company Profile : This is a Limited company manufacturer of plastic Injection molded item all house hold & home appliances plastic items like chairs, buckets, thermo flash, hot case, jug, grease buckets etc.) Also Manufacturer of PET bottles.
Job Profile :
Managing Factory Maintenance & production.
Maintaining of all maintenance & production documents.
Manpower handling
Handling of factory maintenance.
Trouble shooting of Machines
Trouble shooting of Ancillary Equipments.
Maintenance of utility
New machinery installation
Increase production efficiency with good quality.
Minimize cycle time & minimize power consumption
Process optimization
Achievement:-
25nos new injection molding machines installed
Breakdown of Machines & Ancillary equipment's minimized.
Frequently preventive maintenance scheduled.
Modification of ancillary equipment's & power saving.
Production efficiency increased

Manager (Maintenance).
April 2008 to Aug 2011 (3 years 4 months)
Company Name : Arun Plasto Molders (I) Pvt. Ltd,
Company Profile : This is an ISO 9001:2000 company. SARO group of company two companies in Haridwar location & 5 companies in Chennai location. This is a private limited company manufacturer of plastic Injection molded items(All cosmetics product of plastic caps for Hindustan Unilever, ITC & Cavin care) Our Company was the no-1 Vendor for Hindustan Unilever.
Job Profile:
Managing Factory Maintenance
Maintaining of all maintenance documents
Handling of two factories maintenance.
Automation
Trouble shooting of Machines
Trouble shooting of Ancillary Equipment's.
Maintenance of utility
Achievement:-
Breakdown of Machines & Ancillary equipment's minimized.
Frequently preventive maintenance scheduled.
Modification of ancillary equipment's.
Project handled for extension plant & 15 no’s new m/c set up.

Sr.Service Engineer.
Sept 2003 to March 2008(4 years 7 months)
Company Name : Nepco Commercial Pvt. Ltd,
Company Profile : Sales & Service of injection molding & blow molding machines in India, Bangladesh & Nepal.
Job Profile: -
Installation of injection & blow molding machines in India.
Servicing of injection molding & blow molding machines.
Mold setting for customers.
Product sample produce for customers
Sales of injection molding blow molding machines in India.
Achievements: -
Installed 145 machines all over India. Service several Machines & also Sales 56 m\cs .

Maintenance Engineer.
Aug 2002 to Sept 2003 (1 year 2 months)
Company Name : Noble Moulds Pvt. Ltd
Company Profile: Injection molding company making components of Freeze, Cooler, AC, Computer and TV cabinets for Companies like Samsung, LG, BPL, and Usha etc .
Job Profile: -
Achieving the minimum breakdown.
Preventive maintenance schedule work done.
Responsibility for documentation of maintenance.
Trouble shooting of m/cs with the help of Sr. Maintenance Engineer.
Guiding the operators for properly running m/c.

Overall Machines Handled: -
Toshiba, Japan all electrical (100T-350T)
Super Master, China (250T-350T)
JSW, Japan all electrical (250T)
Engle, Austria (250T-650T)
Jet master, Taiwan (80T-488T)
Jonwai, Taiwan(250T-400T)
Haitian, China (120T-350T)
Ferromatic, India (80T-775T)
L & T , India (80T-250T)
Negribossi, Italy (720T)
Windsor ,India(150T-700T)
CLF, Taiwan (750T)
LS (LG), Korea(350T-550T)
Golden Eagle, china (60T-1080T)
Mitsubishi, Japan all Electrical (450T &550T)
SIDE TMS 1000E (Stretch Blow molding machine), SPAIN
Global-GPSB- BJ/2000-PET Injection stretch blow molding machine (Two stage ISBM)
Windsor pipe extruder machine

Material Handle: - PP, HDPE, LDPE, PET, PC, SAN, ABS, PS, HIPS, PVC, CPVC, Nylon etc.

Awards & recognition: -
Certificate of Competency -ISO 9001:2015 Internal Auditor Training course conducted on July 2018 at M/s Tupperware India Pvt. Ltd, Dehradun
Certificate of Participation from CII: Energy Efficient System training course conducted on Dec 2019 at Haridwar by CII (Confederation of Indian Industry)
Certificate of Corporate Trainer-Corporate trainer training course conducted by IATD (Indian Academy of Training & Development) 120Hrs course (Sep-2020 to Dec 2020)

Future Goals

I look forward to an exciting a challenging career with an organization that has a congenial working Environment & provides excellent opportunities for mutual growth & continuous update of my technical skills.

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