• Gender: Male
• Age: 54
• Designation: Manager-Plant Maintenance
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 28.4 Year(s)

Education

Skill Sets

Overall I have 23+ years of experience in manufacturing plastic products, production and maintenance of injection moulding, blow moulding, extruder machines and all Electrical injection moulding machines etc. Excellent work experience in machine maintenance, improving machine efficiency. Implement Root cause and 5why Analysis to increase efficiency. Excellent knowledge and work experience in maintenance of pneumatic, Hydraulic, mechanical, PLC, robots and computer controlled machines. Exp.in Erection and
Commissioning of injection, blow moulding machines and plant maintenance activities. Experience in poka-yoka concepts, Implementing Innovative projects, kaizen improvement, power saving techniques and handing of servo drive and servo motor etc.

Work Experience

Manager - Plant Maintenance
From April 2019
Company profile- one of the leading businesses in the Plastic Component Manufacturers.

Job profile-
Preventive maintenance of Injection moulding for all Electrical & Hydraulic machines.
Installation of machines, maintenance work and handling project work in 2 plants.
Improving of machine efficiency and implemented kaizen activities.
Planning and executing maintenance work and follow up. Giving Technical training to the team.
Planned & executed CPVC pipe line work, electrical work done and installation completed for 8 Mc’s.
Installation of all Electrical Fanuc 220T & 450T machine and Ferramatic Milacron 350T Mc’s etc
Installation & Maintenance of Double color injection unit and trouble shooting
Preventive maintenance of Fanuc all electrical machine and improvements done in machines.
Maintenance of all utility equipment like centralized auto material loader with silo system, centralized
Chillers, water cooling system hot well & cold well and water pumps etc
Maintenance of metal injection moulding machine and furnace etc. it is special process machines.
Modified, improvement done and rejection reduced from 40 to 3% in Cap close assembly machine and got appreciation from management.
Operation and maintenance done for specialized Multi core function & flexible core system (Elect&Hyd).

Dy. Manager - Maintenance.
From July 2012 to April 2019
Company profile- manufactures auto parts.

Job profile-
Preventive maintenance and improvement of machine efficiency
Planning and coordinating for machine breakdown effectively and supporting.
Implementing Route cause and 5 why analysis for break downs & permanent corrective action.
Making power consumption, machines efficiency and unit/kgs monitor reports etc.
Attending and Conducting DWM meeting & presenting QRM and maintenance cost efficiency
Report & preparing of audit points.(for QMS,IATF& All customer audit)
Maintain Shop floor work follow up meeting and maintain 5s, Ensure cleanliness of machines.
Discussing & planning with production team, supporting to improve OEE in machines.
Provide and ensure proper safety in machine and regular training for awareness of safety
System and giving technical knowledge training to team to improve the skills and performance.
Installed VFD (AC drive), Servo system power saving up to 30-50 % and installed solar system.
Installation of core pulling system with Electrical circuit & hydraulic system implemented
Implemented new projects in other plants of our group company in Indore & Sohna.
Coordinator and working for LTPM improvement and 5s activities.
Implement of kaizen concepts and automation in machine to improving productivity.
Effective maintenance have been done and reduced down time. Improved productivity.
Maintain critical spares, effective utilization of spare, inventory. Cost reduction and saving of spare.
Making analysis in 5M concepts and effective action & implementing of customer points.
Maintenance of chiller, Compressor, Generator and other utility maintenance of the plant.
Implementation of Cost saving project, Fabricating and modification of chiller at lower cost.
Recondition of screw and barrel and improved production and machine efficiency.
Maintenance and modification done in Gear box, improved Efficiency and life time.

Designation: Manager - Production and Maintenance.
Company : Chennai products Pvt. Ltd. Kancheepuram, Chennai.
Duration : From May 2007 to June 2012, 5 years

Job profile-
Process, Quality, shop floor improvements. Cycle time and cost reduction for products.
Monitoring and Verification of Quality report, and Inspection reports etc.
New products development, Implemented new project etc.
Improving production efficiency, reduction rejection and down time in machines.
Making production efficiency reports, cost monitor report and mc utilization report etc.
Automobile and mobile phone parts
Automation using ROBOT
Robot had been modified in the machine for effective production- Reduced 20 % rejection,
Increased 30% productivity in injection moulding machine.
Reduce handling and foiling rejection-Planned and Installed new robot (Make: Harmo, Japan) in injection moulding machine and Reduced rejection from 15% to 0.5%.

Machines handled.
Ferromatik Milacron and L&T injection moulding machines, refill assembly Machines and sketch pen assembly machine.

Designation: Asst. Manager - Maintenance
Company : Motherson Automotive Technology and Engg (Unit.3),Sriperumbudur, Chennai.
Duration :Jan 2006 to May 2007, 1 year and 4 months.

Job profile-
Erection and Commissioning of machines.
Planning and attending machine breakdowns.
Route cause analysis of breakdowns.
Making MTTR, MTBF and Machines efficiency reports etc.
Handled - Injection moulding machines ranging from 60 to 850 Tons Capacity.
No of machines - Injection moulding machines - 45nos, Blow moulding machines.
Innovations, up gradations and modifications to improved productively
Installation and repairing robot in injection moulding machine.
Participated in POKA-YOKA Training program and implemented mistake proof system machines.

Designation: Executive - Production and Maintenance.
Company :Needle Industries (India) Private Limited, The Nilgiris, India.
Duration :Feb 2003 to Dec 2005, 2 years 10 months

Job profile-
Planning and programming of mould to the machines.
Machine allocation, dispatch of products as per planned schedule.
Monitoring of quality reports and achieving production target and improving output efficiency of the machines.
Maintenance works
Monitoring and making of preventive schedule daily, weekly, monthly report for injection, extrusion,
air Compressor and utility machine and also preparing of machine utilization report.
New innovations made in machines
I have newly designed and made automatic core pulling system with electrical circuit, hydraulic circuit and timer & limit switch control function according to machine circuit to run under fully automated system.
Designed and developed multi rod extrusion die (two stands, four stands) for simultaneous
Extrusion of multi rods to increase the productivity by 100%

Designation: Plant manager
Company : KGM Industries, Accra, Ghana, West Africa. (Overseas Experience).
Duration : July1999 to July 2002, 3 years

Job profile-
I was holding the responsibility for maintenance of machineries and production of plastic items and management of manpower.
Responsible for whole plant maintenance including planning and erection of machineries.
Production works Handled
Planning and programming of mould and plastic material for machines.
Monitoring of daily machine maintenance report, daily production report, hourly production report, Quality control report etc.
Machines Handled
Injection moulding machines from 80Tons to 450Tons, 650Tons & 850Tons which are Electrical and Computer controlled.
Blow moulding machines from 2 Litres to 50 Litres which are Electrical and Micro-processor controlled.
Machines handled: 34 Nos. of Injection moulding machines and 9 Nos of Blow moulding machines.
Extrusion machines for making PVC Thread and roto moulding machine for PVC foot ball.
Injection moulding machines: Asian plastic machinery (SM) 120Tons to 650Tons, Windsor India machines 80Tons to 850Tons and Liang Hung Machines 800Tons, Taiwan.
Blow moulding machines: Rana & sons 2Ltrs to 50Ltrs and CMP machine, Mumbai, India.
Maintenance work
I have got Technical skills in Maintenance on Hydraulic, Pneumatic system, Electrical, Electronic, Mechanical breakdown and for utility machines like Pump, Cooling tower, Generator etc.
I have got excellent skills in mould maintenance and Hydraulic core pulling operations.(For chair moulds)
Automation: Manual winding had been modified to automatic winding with motor, timer control. It Resulted higher production ratio, precision weight and manpower reduced

Designation: Service Engineer
Company : Electronica Plastic Machines Pvt Ltd., New Delhi
Duration: March 1998 to May 1999, 1 year and 3 months

Job profile-
Erection & Commissioning of plastic injection moulding machines.
Attended customer machine breakdown & problems like Mechanical, Electrical, Electronic and hydraulic.
Got good customers’ satisfaction and appreciation

Designation: Service Engineer
Company : Rana & Sons manufacturers and Exporters, Kandivli, Mumbai
Duration :Sep 1995 to Feb 1998, 2 years and 10 months.

Job profile-
Attending Problems in Customer’s Machines.
Erection & Commissioning injection and blow moulding machines from 1Litre to 50Litres.
Erection and Commissioning of Semi Auto PET Blow moulding machines from1Ltrs to 5Litres.
I took the full responsibility for installation of machines and setting of the production

Deputation in Kenya for 4 months. (From 26.04.96 To 26.08.96)
Deputed to M/s Kuguru Food Complex, Nairobi, Kenya by my principal employer, M/s Rana & sons, Mumbai, India to attend to the following responsibilities;
Erection and commissioning of plastic Injection and Blow moulding machines, and printing machine their accessories.
Product process setting and Production of plastic products.
Involved in personnel training on the maintenance of machineries.

Deputation in Egypt for 2 months. (From 11.09.96 To 13.10.96)
Independently deputed to M/s Egyptian Engineers Trading and Contracting Ltd, Cairo, Egypt by
principal employer M/s Rana & sons, Mumbai, India and attended all the responsibilities such as:
Erection & commissioning of plastic blow moulding machines.
Production and Maintenance of Machines.
Giving Training to Egyptian Engineers and customers about Production and Maintenance of
Machines.

Deputation in Kenya for 4 months.
(From 11.05.97 To 18.09.97)
Installed additional 2 nos. of Blow moulding machines and screen printing machines.
Erection, Commissioning work completed, Production started successfully.
Rectified damaged machine and solved the machine problems.