Ref. No. : CA - 21154 - (Designers - Dies & Tools – with 29.5 years in Plastic Industry)

Education

Post Diploma in Plastics Mould Design From CIPET, Bhubaneswar, in 1996

Diploma in Plastics Mould Technology, CIPET, Bhubaneswar in 1995

Skill Sets

Competent, diligent and result oriented Diploma in Plastic Mould Technology, offering over 19 Yrs. of experience in diverse areas encompassing Tool/Mould Design, Vendor Development, currently spearheading functions as Deputy Manager – Tool Room & Vendor Improvement with Current Company.
Key competencies in all aspects governing Tool Designing & Manufacturing, Tool Room Engineering, Quality Management, Processing of engineering plastics and Product Development 
Demonstrated strengths in planning and scheduling tool manufacture to ensure uninterrupted tooling input to production line. Deft in implementation of quality systems / procedures to meet world-class quality standards
Proven dexterity in upgrading and preparing CNC processes to make them compliant with the latest technology and thus continuously improving and updating cycle times 
Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadline es. Excellent man-management, time management, lea

Work Experience

Manager (CAD-CAM) 
Since Dec 2014
Company Profile: Manufacturing Oilfield Equipment, Tubular, Drilling & Work-Over Tools, Cementing Tools Of Assured Of Strength, Performance And Functionality.
Job Profile:
Responsible for Sheet Metal Tools & Dies, Rubber & Plastics moulds .
Responsible for programming through power mill (2015) & modeling through Power Shape.

Manager (CAD-CAM).    
March 2014 to Dec 2014
Company Profile : Manufacturer Of Press Tools, Jigs And Fixtures.
Job Profile : 
Responsible for Sheet Metal Tools & Dies, Panel checker, Jigs & Fixtures development, validation & maintenance. 
Responsible for programming through power mill (2015) Del cam & modeling through UG NX-6.
Customers:- H1, Bestex, HMSI, Magnetti Marelli, Maruti Suzuki, Belsonica, Sigma Corporation, JBM.

Plant Manager   
June 2013 to Feb 2014
Company Name : Unitech ,Near Badhkal Lake ,Faridabad
Job Profile : 
Responsible for Sheet Metal Tools & Dies, Panel checker, Jigs & Fixtures development, validation & maintenance .
Project :- YL-7(Model),2CT (Model), Shift lever, Bkt.Low gear, Diesel nozzle(Nissan), Guide lower rail etc.
Customers :- IFB, H1, Bestex, SKH, Maruti Suzuki.

Dy. Manager (Tool Room & Vendor Improvement)   
Feb 2009 to May 2013 
Company Name : Sandhar Components    
Job Profile :
Responsible for Sheet Metal Tools & Dies, Jigs & Fixtures development, validation & maintenance with the help of 20 other Tool Room Associates.
Responsible for Oracle based entry for indent of raw materials, material movements to the Vendors & issue of store items.
New tool development as well as regular sheet metal tools & dies
Responsible to reduce the PPM level of suppliers, collections why-why analysis if observe any kind of process failure in any manufacturing stages which causes different issues in supplied parts.
Preparing engineering documents like technical documentation, operation and maintenance manuals, and coordinate with customer, suppliers, etc
Performing root-cause analysis of defects while developing & improving the processing by employing QC tools and taking corrective actions to prevent any reoccurrences and defective issues; implement preventive maintenance schedules to increase machine utilization.
Extending technical expertise in preparing & designing of jigs and improving process through design improvement.
Project :- KZAA, KZNA, KTCJ, KTR, KRYH, KVH, KSTG, KVA, KVNA (Centre tube, plate tail cross, metal fuel filler, stay rr grip, Bkt. Main stand, main step , plate engine lower cross, etc.), 14 parts of Maestro is developed, transmission parts of engine etc.
Customers :-  Hero Moto Corp. Maruti, Suzuki, JBM, Dayco etc.

Assistant Manager (Tool Room)   
Dec 2006 to Jan 2009 
Company Name : Amtek Auto Ltd
Job Profile :
Responsible for CNC Program for 5 VMC including three Mori Seiki (Japan) and also for Wire cut and CNC Turning
Project :- Hot forging tools of connecting rods, spindles, Bridge fork bottom (Two/Four wheelers) for Engine of different models. 
Customers :-  Maruti Suzuki, Hero Honda, Federal Mughal, Yamaha etc. 
                                                   
Sr. Engineer (In-charge CNC)
Feb 2005 to Dec 2006 
Company Name : Vishwakarma Tools & Dies  
Job Profile :
Involved in the Designing of 3D models of Automobile Plastics & Partly Sheet Metals Components.
Extraction of Core Cavity, surfacing by using IDEAS - 11 NX for Blow, Injection & Sheet Metal Dies.
Project :- Successfully completed different project works on Honda A/C Ducts, Maruti A/C Ducts, Centre Ducts, Head Light Assembly for TVS (Victor GLX) Motors, Hero Honda Super Splendor PVC grips
                                                    Sr.Engineer (CAM) 
Mar 2004 to Feb 2005 
Company Name : Om Information Technology
Job Profile : 
Provided technical Supports in various Industries related to Unigraphics and IDEAS manufacturing.
Involved in the Generation of cutting Tool Paths for plastics & sheet metal tools by using Unigraphics - NX2 CAM software. 

Engineer (CNC Incharge)
Aug 1996 to Mar 2004 
Company Name : Ok Play India Ltd.                   Job Profile :
Designed 3D models of different kinds of toys, Fuel tanks for heavy & light vehicles by using IDEAS -8 

Strength  
CAD-CAM (IDEAS, UG-CAM, Reverse Engg.- Renishaw Scanner, Retroscan, Delcam)
Extraction of Core Cavity (IDEAS), Electrode of EDM (IDEAS), CAM programming (UG-NX) for VMC.
Tool room activities like Issuing of materials, Purchase requisition of Raw materials, consumables, for job works (Through Oracle ).
Audit related Tool room documentation as per ISO/TS (Tool history card, MIS, Preventive maintenance records for Tools, Jigs & Fixtures., Job Card.).
Involve into KAIZEN, POKA YOKE activities., Daily sunrise meeting held in Tool room.
Involve  in implementation of improvement activities at Vendors End.
Monthly Vendors rating preparation, Audit at vendors end as per planning.
New tools, Jigs & Fixtures & duplicate tools, jigs & fixtures planning as per the production required.
Approval of new product development as per customers requirement.
Participate in Quality circle presentation as per organizing through Corporate.

Future Goals

Seeking a challenging position in a reputed organization which provides opportunities for professional growth and advancement, where I can utilize my experience and acquired skills toward becoming a valuable team member

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