Post Diploma in Plastic Mould Design - 1992 Central Institute of Plastics Engineering and Technology (CIPET), Madras, India
Diploma in Mechanical Engineering - 1990 Govt. Polytechnic, State board of technical Education. Madras. India,
Training program Attended
Quality system documentation (ISO 9000) conducted by Bureau of Indian standards.
Pro-engineer 2000 conducted by CIPET (Madras)
Pro-engineer 2000 conducted by infocad(Greece)
Managed a project of - Conversion of Conventional 4 Cavity three plate Mold to HOT RUNNER MOLD
Mould Design, Tool Room
Project Manager
Since Feb 2002
Presently working with leading company
The firm is an acknowledged commercial tool room manufacturer specialized in production of all types of moulds including - injection moulds, compression moulds and hot runner moulds. Company’s offer basket covers items catering to the needs of Automobile, electronic and engineering industries. Steering entire tools and product development activities customized to the requirements of the company. Provided entire technical inputs including – material selection, product design & engineering, preparing working drawings, procurement of inputs, production, quality control and mobilizing resources to develop and manufacture right quality product within defined cost parameters.
Major project executed include;
Developed Head Lamp Leveler for cars First Time in India In association with Igarashi Motors, Chennai
Developed Wiper Water Pump Assly. For cars in association with Igarashi Motors. Chennai
Developed Brush Holders for Motors With High Temperature Nylon.
Developed Many Packaging Solutions with plastics.
Reverse engineering done Many automobile Components Like
Horn Assly, Connectors, End Covers for Alternators, Switch Cover for Starter Motors
Design Engineer
Feb 2001- Feb 2002
Unique skill India (multinational company), Chennai
Successfully designed all type of injection moulds for HP (Mexico), AT&T (U.S.A) and for Singapore and Malaysian customers.
Effectively used PRO-E and Auto cad 2004 in mould designing.
Design Engineer
Aug 1996 - Dec 2000
Precision Dies and Tools - Dubai. UAE
Contributed 4 years of service with the firm and provided innovative designs for wide variety of moulds to cater to the needs of diverse product groups.
Successfully designed injection moulds for automobile parts, closures, household items, PVCpipe fittings and Electrical parts.
Designed blow moulds for milk, oil cans and Pet bottles.
Provided tool designs for thermoforming cups and tray.
Conceptualized and Designed simple press tools for bending, curving, piercing and blanking
Effectively handled Solid modeling of core and cavity and conducted product analysis with mold flow part adviser.
Implemented preventive and planned maintenance practices for maintaining various types of moulds and substantially enhanced service life of moulds.
List of Projects executed
Designed mould for 330 ml Pet bottle, using by pro-engineer, from Product design up to manufacturing- for M/s. National mineral water co., Oman
Designed different sizes of single cavity container and Two Cavity lid injection moulds with DME HOT RUNNER SYSTEM, for M/s. Master foods Dubai, U.A.E Which entailed design concept, Solid modeling (PRO-ENGINEER) of the part, Core, Cavity and product analyzing using Part adviser (Mold flow)
Designed 12 Cavity Hot Runner mould for Pert plus Shampoo Cap for Morden industries. Damam, Saudi Arabia
Designed Mould for 32-cavity multi start cap for milk can & 8-cavity shampoo (pert plus) with D.M.E HOT RUNNER UNIT covering unthreading mechanism for M/s. Al Rawabi milk diary (Dubai)
Achievements
Successfully developed Thermoforming cup product to accommodate two different verities of food products in same container – a novelty to this territory.
Designed Can for CALTEX (Kenya, Srilanka, Pakistan) with PRODAX material that gives very less cycle.
Designed all range of P.V.C pipe, sizes from 20mm to 110mm diameter fitting for BIN M/s. MANSOUR PLASTICS. Abudhabi U.A.E
Design Engineer
Apr 1996 – Jul 1996
Bright brothers Ltd. Bombay, INDIA
Designed Injection Moulds mainly for automotive parts - Glove box, linings for scooter, Foot rest, Air/Conditioning grills, Mirror housing, wheel cover Electrodes, jigs, and fixture for machining.
Resolved operational issues relating to moulds.
Design Engineer
Aug 1992 – Apr 1996
The Supreme Industries Ltd. Bombay, INDIA
Designed Injection Moulds right from Concept stage, creating assembly with part layout Including Runner, Gate, Cooling channel and Ejection system design. Performed Core and Cavity detailing with process planning with part list details.
Carried out mould designing for Automobile component like Mudguard LH & RH, Foot rest, Grills, Linings, Under cover, Lid (Hot Runner) for TELCO, BAJAJ and Kinetic Honda.
Designed moulds for various applications like - Appliances like Lid, Motor Housing of washing machine, Rocking chair component (Hot Runner), and foldable Crate.
Conceptualized and designed moulds for PVC pipe-fittings like Elbow, Y, T, Finger Cam Actuated, and Unscrewing Mechanism. Effectively handled electrode design for sparking and for maximum use of standard parts. Driven initiatives to standardize mould & Mould Parts
Deftly used AutoCAD R12 for designing Moulds. Created 3D surfaces using Autosurf.
Performed trials and handled Trouble shooting of moulds. Facilitated internal audit and implementation of ISO 9001 standards in the department.
Shift Supervisor
Jul 1991 – Jun 1992
Ace Process and Tools. Madras
Supervised various production related activities including Production process, Trouble Shooting, Mould setting, Development of new products, Vender development etc.
To reach higher management post.
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