B.Tech In Mechanical Engineering From CTTC, Bhubaneswar, Orissa, India (Govt. Of India & Denmark) With 60% In 1995
Advance Diploma In Tool & Die Making
IT Skills: Ms Dos Ms office, Auto CAD ,Alpha CAM, Master CAM, Pro-Engineering (Wild fire-4) UG-NX-5.
Key strength areas.
Design & development, Planning and Organizing skill, Process controlled, Tool room management, Out sourcing Vender Development, Tool trouble shooting, Tool production and Maintenance., Cost reduction Inventory controlled., Machines maintenance management., Safety management etc.
Sr.Manager-Tool Room & Development
From : Sept 2021 to Till Date
Company Profile : Manufacturer of Elevator and Escalator parts
Job Profile :
Lead a team of 55 Nos Managers & Engineers and Workmen for the manufacturing of Plastics molds.
Review of parts(Material, Design, Process)
Stage wise process design for injection molding process ( PFD) Process Flow Diagramed .
Manufacturing lead time and cost estimation for injection molds.
Prepare Quality plan for product development(PFMEA),
Approval of injection mold design (back up calculations to meet the part dimensions, mold construction, molding machine selection.
Manufacturing of tool / fixture / inspection gauge (Approval) .
Track the project progress for mold development (Management.
Part optimization planning (Detailed review.
Continual improvements in processes to improve upon Quality, cost & delivery.
Manage CNC Shop, Conventional Machine Shop, and CAM Section efficiently and effectively
Conduct reviews within the team to achieve daily production targets,
Achieve a high level of OEE on all primary machines
Control cost of consumables within budget.
Establish SOPs, Work Instructions, and processes in line with IATF standards.
Implement highest levels of Safety in the shop.
Participate in Design review to seek changes that improve manufacturability, enhance quality and reduce cost.,
Explore and implement technological solutions aimed the improving shop performance.
Manager –ToolRoom
From : Aug-2016 to Sept-2021
Company Profile : Manufacturer of Auto Ancillaries - Spare Parts & Accessories.
Job Profile :
Contribute for new business initiatives and projects and review and communicate the impact on Tool Room activities.
Input and hold responsibility for Tool Room budgets
Prepare the annual Tool Room budget and forecasts and all Capital Expenditure pals as well as compliance with legal standards. Manage the budget from identification to completion of projects
Responsible to achieving budget and forecast Relationship Management.
Develop and maintain strong relationships with internal and external stakeholders for optimal performance
Communicate with stakeholders the impact of market change and potential effects on engineering design and development. Recommend solutions without compromising quality or service while optimising cost
Daily/monthly prevention of moulds and predictive analysis.
Provide specialist technical advice and support on all aspects of Tool design, manufacturing and estimating.
Support production and engineering with tooling/technical problems.
Supervise/Manage the running and plan activities of the tool room facilities and toolmakers, ensuring the tool room is a safe environment in line with health, safety and environmental requirements.
Supports Production and Engineering to manage and guarantee on time availability of tools to ensure continuous production and increase of OEE (Overall Equipment Effectiveness)
Maximise the use of all resources, including IT and database maintenance for tracking all tools, implementing a planned schedule of maintenance and repair activity to ensure a computerised log is kept on faults and service history of tools
Implement budget for investment of new equipment and drive these investments
Implement storage of tools to facilitate highest standards within the department for good housekeeping, health, safety and environmental
Oversee all work through the tool room efficiently and cost effectively and ensure that all target dates for tooling are met
Manufacture new tools from technical drawings to a high level of workmanship and in an efficient, cost-effective manner
Provide quotations for new tooling, mould.
Manager- Tool Room
Since Jan. 2012 to 2016
Company Profile: One of the premium manufacturers of reliable Electrical Protection Equipments, Switchgears, Electronic Energy Meters and Energy Management Systems.
HOD-Tool Room
Nov. 2009 - Dec. 2011
Company Profile: Designing & delivering of healthcare products and services with user - friendliness and safety features
Manager- Toolings
Aug. 2006 - Aug. 2008.
Pt. Nedec-Nissin Indonesia & Pt.Zyphyr Indonesia
Dy. Manager-ToolRoom.
Jan. 2003 - Aug. 2006
Cosmo –Seiko Malaysia Sdn. Bhd Selanger, Malaysia
Executive-Tooling
July 2001 – Nov. 2002
Ina-Bearings India Ltd, Pune, Maharastra, India
Toolroom Engineer
June 1996 - July 2001
Indo-German Tool Room
Company Profile: Tool Room & Training Centre
Major Accountabilities:
Planning, co-ordination and control of the manufacturing process.
Drawing up a production schedule. Monitoring the production process and adjusting schedules as needed.
Estimating costs and setting the quality standards.
Drafting a timescale for the job
Responsible for selection and maintenance of equipment
Monitoring product standards and implementing quality control programmes
Liaising among difference departments eg. - Suppliers, managers etc
Working with managers to implement company’s policies and goals.
Supervising and motivating a team of workers
Reviewing the performance of subordinates.
Identifying the training needs.
Involved in the pre production (Planning) and the Production (Control and Supervisor) stage.
Close co ordination with controllers, production engineers, production supervisors etc
Responsibility:
Response for tool production & new products development.
Manufacturing Engineering Activates.
High Quality Problems and possible changes in Dies & Moulds or Manufacturing process. .
Get Quotation, study the costing & technical part & finalizing process various
components.
Resolve process related technical issues in machining areas.
Plan & execute improvement projects & activates in tool room area.
Work for over all people development& General administration, thru two way communication.
Practice daily Kiazen& resolution of tool related issues on shop floor...
Tool life analysis, cost benefit analysis, new tool prove out s and tool life monitoring.
bought out sourcing and finalization.
Resolving problem related to vendors and suppliers to ensure smooth supply to customers
Knowledge purview:
Tool Room Machines:
Makino CNC MILLING & DECKEL, OKUMA 5 -Aixes CNC mill, CHARMILES EDM & WIRE EDM, DECKEL CNC LATHE & all types of conventional Toolroom machines
QualitControl/Assurance
Conducting process audits of various components and practicing Statistical Quality control with key emphasis on
Improving quality
Ensuring adherence to quality and environment standards (ISO / TS 16949 including PPAP) and maintainining all related documents
Identifying areas of quality failures and take corrective and preventive actions in PDCA loop
Production planning:
Overseeing production related task including planning setting up production targets.
Optimizing man & machines utilization to achieve per set production targets.
Liaising with internal and external authorities for smooth working operation.
Leading and monitoring the team for accomplishment of target.
Designing & Development:
Participating in the operations of design modification for improvements in existing products.
Finalization, review & monitoring of technical specification, Quality, cost & time targets for new projects
Understanding the products & process requirements and prepare a plan for execution.
Preparation of cost estimations for products with respect to the process involved.
Liaising with customer for products development including requirement analysis, finalizing
Specification designing and testing activates.
Senior Manager - Tool Room
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