• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 31.6 Year(s)

Education

Post Graduate Diploma in Plastic Engineering (PGDPE) in 1994-1995 from Central Institute of Plastics Engineering Technology (CIPET) Hyderabad.
B.E. (Mechanical Engineering) in 1988-1992 from Kumara guru College of Technology Coimbatore (Bharathiar University)

Skill Sets

Computer Knowledge : AutoCAD (Release 12), M.S.Office - Word, Excel, PowerPoint

Work Experience

Manager (Production)
from July 2007
Job Profile: Heading the Injection Molding (45 M/Cs), Blow Molding (8 M/Cs) and Assembly Division.
Presently working with a leading automotive component manufacturer
Roles and responsibility:
Manage manufacturing, Engineering, tooling, processing and materials.
Manufacturing Processes with Engineering Plastics.
Experience in All Electric Injection molding machine.
Accountable for 220 Employees ( 70 Staff and Associates 114 Temporary )
Product Life Cycle Management / Quality System Management ISO14001, TS 16949 & JIT
Using of SPC Systems & Cpk for Quality Control
Prepare/review Flow Charts, P-FMEA, Control Plans, and Manufacturing Operations Sheets.
Study & Improve Cycle times of processes, Kaizen of layout and line balancing.
Part Development / Testing New Mould / Trouble shooting mould and Process
Fix internal & external customer complaints using G8D approach and other problem solving techniques
Implement 3C, 5S and KANBAN systems. Ensure clean and safe Work environment.
Scrap reduced from 5-6% to 2-21/2 %
Improve & sustain Production System measurable (OEE, PRODUCTIVITY, PRODUCTION VALUE).
Deliver technical training to coordinators & operation members, thereby building Autonomous self-directed work team.
Responsible and accountable for meeting customer orders by implementing and monitoring effective procurement schedules.
Preparing Standard Operating Procedures, manuals & work instructions for production operations for the Unit and maintaining MIS/ reports for facilitating decision making by the management
Proactively identifying areas of obstruction/ breakdowns and take steps to rectify the machines and equipments through application of trouble shooting tools
Planning day-to-day activities, production schedules, cost estimation activities and allocating work for achieving monthly production targets
Minimizing performance bottlenecks for high productivity with optimization of men, material & machine
Implementation of Engineering Change Orders / Production part approval process (PPAP) in various Shops.

Technical Manager
April 2003 to May 2007
Worked with KGM INDUSTRIES (NIG) LTD, LAGOS, NIGERIA
Job Profile: Heading the Injection Molding Division - MOLDED FURNITURE.
Roles and responsibility:
Managing entire manufacturing activities- Manufacturing, Maintenance, Tooling, quality control, testing, Engineering, processing and materials
Develop & Implement strategies towards Cost reduction & Productivity improvement.
Optimum Utilization of 3M`s, cost, quality and down time control, Routine Review of functional areas for continuous improvement.
Accountable for 80 Employees (30Union and 50 Temporary)
Predictive & Preventive maintenance of Plastic Injection molding machines 400 to 850 tones of Taiwanese machines, 500 KVA Genset, Compressor, Set of Industrial chiller and other utilities.

Assistant Manager Technical
July 2000 to April 2003
Worked with GOOD WILL PENS PVT LTD, PONDICHERRY
Job Profile: Overall in charge of Injection Molding unit which comprises of Arburg and Windsor Injection molding machine.
Roles and responsibility:
Totally responsible for Production, Quality of molded components and Maintenance of injection molding machines in both Goodwill pens and GM Pens Units
Total plant operations management covering Manufacturing, Quality Control, and Inventory Management & Systems Management. (ISO 9000)
Cost reduction by Material selection, Process optimization, effective manpower utilization, reducing rejection level without compromise on product quality.
Processing of Engineering Plastics like PC, ABS, PMMA, SAN and PET materials
Coordination with planning department for Molding and Assembly plan based on the marketing requirement

Senior Officer IMD
December 1996 to May 2000
Worked with VIP INDUSTRIES LTD. NASIK
Roles and responsibility:
Handling of Injection molding department which comprise of 16 machines of various Tonnage (1200T, 800T, 630T & 180 T)
Setting up of processing parameter for molding In KAUSY SUMIOTOMO, WINDSOR Injection Molding machines up to 1200 Tones.
Processing of Commodity plastics, Engineering Thermoplastics and various blends like (PPCO Triblend, PC + ABS, HDPE + Engage, PC, Nylon6, PMMA and SAN )
Totally responsible from blending stage of raw Material to final production stage of shell and

Senior Engineer
August 1995 to October 1996
Worked with D

Future Goals

Seeking a result oriented company having a globally competitive environment that is looking for an ambitious and career conscious person, where my experience and education in Engineering & Plastics will be utilized on challenging assignment in a creative atmosphere, using innovative technologies that shall yield a steady-paced professional growth to my organization and me.