• Gender: Male
• Age: 57
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1000000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 37.4 Year(s)

Education

Bachelor Degree in Engineering (B.E) - Mechanical from M.R.E.C. in 1987.
12th, Science in 1982.

Skill Sets

Man Management, Quality Control / Assurance, Production Planning & Control / Maintenance Operations

Work Experience

Production Manager
Since November 2007 till date.
Presently working with a leading company involved in manufacturing all types of Material Handling Systems including conveyors and its components and automation Technological Structures and equipments for Cement industries.
Job Profile:
Production Planning & Control (PPC) / Maintenance Operations:
Planning day-to-day strategies, production schedules for Fabrication and Machine Shop,a long with resource allocation and machine loading for optimum output.
Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining MIS/reports for facilitating decision making by the management.
Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.
Planning and effecting predictive, preventive & mechanical maintenance schedules of various equipments to increase machine up time/ equipment reliability; thereby accomplishing planned production targets.
Proactively identify areas of obstruction / breakdowns through breakdown analysis and taking steps to rectify the equipments through application of trouble shooting tools.

Product Design & Development:
Interfacing with R&D for necessary modifications in component design of Dies and Fixtures.
Coordinating with customers for understanding their technical requirements and facilitating the internal departments for developing technical blueprints.
Study capacity, worthiness and preparedness of various design and Manufacturing facilities to meet future demands of customers.
Preparing budgets for new product development along with product structures and drafting Technical Operation Standards based on original design inputs to facilitate smooth mass production.
Facilitating new product development initiatives with key focus on QCD(Quality Control& Delivery).

Quality Control/Assurance:
Establishing quality standards, implementing stringent quality control Systems for incoming raw materials to enhance quality of products & reduce the rejection rate.
Ensuring adherence to Statistical Quality Standards like ISO 9000, TPM, TQM, Six Sigma and Lean Management Techniques and maintaining all related documents.
Identifying areas of quality failures by calibration of Measuring and Testing Instruments.Identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing plant efficiency and productivity.

Man Management:
Directing, leading & motivating workforce and imparting continuous on Job training for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of the workforce, shift management activities, appraising the member performance & providing feedback.
Resolving interpersonal issues & working towards a harmonious work environment.

Factory Manager.
Since September 2002 to November 2007
Worked with M/s. Save Air India Limited, Noida
Company Profile:
Involved in manufacturing all types of Air Handling Units, Blowers, and Fans etc.
Notable Achievements:
Played a key role in improving the man-hour efficiency along with turnover and profitability by introducing a unique scheme called Productivity incentive.
Reduced the excess number of labor by changing the method of processing and line balancing.
Efficiently reduced the ideal time of machineries & labor by employing the method of the total productive Maintenance and educating the work force.

Works Manager
Since August 1987 to August 2002
Worked with M/S Padma Plastics and Engineering Limited, Trichy
Company Profile:
The company is involved in manufacturing Plastic Processing Machineries like Extruders, Compound Mixer, Scrap Grinder, Vacuum Sizing Unit, Caterpillar Drive; Sheet Metal Components and Plastic Parts for Automobile Industries like Ashok Leyland and Tata along with Machining & Fabrication for ONGC & BHEL.
Notable Achievements:
Boosted up the turn over and profitability of the company by offering time consuming and tedious components to the external vendors.
Achieved cost savings by producing vacuum with the help of the mono block pump, which is much cheaper than the vacuum pump.
Considerably saved time and an expense in the Fabrication shop by introducing a contractor method that is mainly depends on t