• Gender: Male
• Age: 41
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 18.4 Year(s)

Education

B.E in Industrial Engineering from College of Engineering Guindy, Anna University, Chennai during 2002-06 with 7.11 CGPA
12th in 2002.

Skill Sets

Leadership & Analyzing Skill, Adaptive Mind, Decision-Making

Work Experience

Assistant Manager - Supplier Quality Assurance and New Product Development.
Since June 2006 to till date.
Presently working with a leading Automobile manufacturer in India.
Job Profile:
Supplier Quality Development, New Product Development, Localization & Multi sourcing of Parts, Market & Warranty Claims, Productivity enhancement & VA/VE, Implementing Kaizen, FMEA, SMED and POKE-YOKE.
Supplier Quality Assurance (SQA): Developing Suppliers by following Suzuki and Maruti quality standards. Implementing Proper quality management systems and improve supplier quality.
New Product Development (NPD): 2 years of experience in NPD for successful models Swift Petrol, Swift Diesel, SX4, DZire, A-Star and upcoming new models. Handling Parts like Fuel, Exhaust and Air Circuit systems, Machining, Forging and Plastic components. Developing parts by maintain PPAP documents, conducting Process audits and install quality tools and techniques.
Localization & Multi sourcing: Developing Localization of CKD Parts as VA/VE and developing Multi sourcing of supplier as a team for critical parts and 3Lakh Production enhancement.
Market & Warranty Claim: Conducting 5why, AB and reverse engineering analysis to solve Market claims relates Parts problem and conducting Traceability study for further market action.
Kaizen, FMEA, SMED and Poke Yoke- Implementing such tools to reduce non value added activities, improve Takt time and maintain Quality of Supplier and Maruti through providing quality Parts to customer.

Job Responsibilities:
Implementing Kaizen, Poke-Yoke, FMEA, 5S, Takt time, SMED, Value stream mapping and various Quality tools & Techniques at vendor end to control rejection from Assembly line and Market.
In charge of Fuel Systems, Air Circuit, Exhaust Systems, Machining and Forging Parts for models Swift Petrol & Diesel, SX4, DZire and A-Star.
Conducting Regular Process Audits at Supplier end to ensure Quality & Quality improvement.
Resolving Line Problems and maintain quality of Parts by following 3G, AB and 5why analysis tools and maintain quality of Parts
Project coordinator for models Swift Diesel and A-Star.
Maintain and Improve Supplier/Vendor Quality by proper monitoring of Parts from Development to Market/warranty stage.
In charge of KD Part quality and KD quality related claim for all models.
Working as a team for New Product development and implementing Maruti and Suzuki standards. Developing parts for different simultaneous models successfully.
Develop and Implement Localization, Engineering Change approval and Multi sourcing as a Team.
Developed E10 implemented Fuel System Parts and also Implemented Trivalent Passivation Parts for ELV Requirement.
Specialization in Inspection of Parts in CMM, Contour scope, Roughness Tester, Profile Projector and other Basic Inspection Machines and Instruments.

Achievements:
Successfully achieved 3 lakh Production facility at MSIL, Manesar as a Team.
Implemented Supplier Production capacity enhancement to meet our 3 lakh production target by installing new machines, conducting machine capability & Process capability for critical parts and improving the tools and fixtures
Developed Localization of Parts like Gaskets, Plastic components includes Air cleaner assy, Intake Pipe for all models.
Successfully solved 3 market problems which include Tyre wear problem due to Spindle and Axle, Exhaust Leakage from Muffler comp and Muffler noise during engine Cranking.
Implemented 5 VA/VE out 12 proposals which include Leakage Testing procedure of fuel pipe, Process change in Muffler.
Successfully handled Suppliers like Amtek, Bosch, Bundy, Banco, Denso, Mahle-Purolator, Mark Exhaust Systems Ltd, MATE, QH Talbros, RICO, STI Sanoh, Sakti Auto, STL, SFL, Stumpp Schedule Somappa.

Future Goals

Seeking assignments in supplier quality development with a growth-orient organization of repute.