• Gender: Male
• Age: 58
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 29.2 Year(s)

Education

B.E. (Mechanical) From Bangalore University in 1995.
B.Sc - From Lucknow University in 1989.

Computer Knowledge
Microsoft Excel, MS Words MS Power point
Auto Cad, Pro-E

Skill Sets

Industry in the field of Product Design & Development, Process Engineering, New Project implementation & Cost Control, Skills to drive Development team with growth, capitalize on new revenue potential & manage all aspects of daily Production Operations.

Work Experience

Manager (Engineering & Development).
Since Dec 06 to till date
Company Profile : It is an ISO / TS 16949:2002 & ISO 14001 Company, for machining, forging & Casting automobile components. Engaged with high precision automobile engine components as Connecting Rods, Case Components, Shifter Arm, Rocker Arm, Kick-starter etc supplying to various auto giants; Maruti, Suzuki, Eitcher, Hindustan Motors, Hero Honda, New Holland etc.
Job Profile
Experience of developing new product within specified time period .To study the cycle time, layout of machine, improvement of jigs & fixture and after the same execution improve productivity, to reduce rejection & to avail space utilization.
To Finalize project of new product for approval
To Calculate Cycle time & Costing
To Make the process sequence
To select the machine according process requirement
Responsible for preparing complete project report with all detail such as machines, tooling, jigs & fixture, Instruments, Gauges , layout & material handling with return of investment.
To interact with customers during new development and value engineering proposals.
Responsible for preparing proto type sample, pilot lot & then line hand over to Production Dept for mass production.
Design of special tools, jigs & fixture, special gauges for new / existing products.
Design of PFMEA, Control Plan , PFD, & operation Standard.
To finalize existing / new source for development of new tool & coordinate with vendor at each stage.
Responsible for approving of new tooling for production.
To coordinate design changes due to value engineering proposals.
Responsible to improve productivity & reduce rejection in existing line.
Notable Distinctions;
Reduce the machining cost of kick Joint component up to 50% on turning center (CNC)
Increase productivity & reduce rejection after automation in existing line & increased profit 4 Lacs per month.
Reduce rejection on boring operation up to 90%
Improve productivity from re-lay out of machines
Success fully developed line of Lombardini and Greaves Cotton Con-Rods & now running under production
Implement Poke-yoke in jigs & fixture up to 15 places with in current year

Manager (Product Design & Dev.)
April 2000 to Dec 2006
Worked with Sunrise Automotive Ltd. (Gurgaon).
Company Profile
M/s Sunrise Automotive ltd. Is an Indo-American joint venture, has been engaged in manufacturing of wide range of Steering & suspension parts as well as industrial engineering components parts. With exposure to international markets for years, it has carved a niche for itself with Industrial OEM`s in USA, Venezuela, Canada, UK, Spain, France, Iran & Australia. The company is supplying component in Indian OEMs like HM, Ashok Leyland & Tafe.It an ISO/ TS-16949-2002.
Job Profile
Worked on various type of process such as Machining of Forgings (Hot & Cold), Machining of Casting (Grey Casting, Investment Casting, SG Casting), Sheet Metal (CRC, HRC, HSS & Brass) & Welding, Deal in Rubber & Plastic Component which use in automobile.
Notable Distinctions;
Design & Developed 300 product with the aid of reverse engineering
Test the product life through endurance testing
Reduced the cost of tool consumption on milling m/cs by using seven QC tools
Introduced ball burnishing to ball grinding operation & reduce the cost of process
Production increased by implementing multi-fixture on drilling m/c & lathe
Alternate operation introduces (i.e. punching in place of drilling operation) means productivity increase by 3 times
Introduced SPM for Split pin hole drilling for ball pin then increase productivity 3 times

Engineer (Product Design & Dev.)
Jan 1996 to April 2000
Worked with Sabro Automotive Ltd. (G. Noida)
Company Profile
The company Sabro is one of the leading manufacturing of automotive components for over three decades for the export market as well as domestic market. The Sabro has a diversified product range in automotive parts & steering & suspension system parts. It is ISO-9001 certified company.
Notable Distinctions;
Design 200 product with the aid of reverse engineering
Test the product life through endurance testing

Future Goals

To gain position with career growth potential in an Organization where my leadership skills and knowledge, especially in the field of Product Design & Development, can be fully utilized moreover a position that will effectively utilize acquired expertise, creative talents and commitment to excellence.