Ref. No. : CA - 6206 - (Designer & Product Developer – with 25.6 years in Plastic Industry)

Education

PGDBA - Pursuing Post Graduate Diploma in Business administration Operation ( PGDBA) from Symbiosis centre for distance learning, Pune- Maharashtra
PGD-PTCT - Post Graduate Diploma in Plastics Testing and Conversion Technology form Cipet (Central Institute Of Plastics Engineering & Technology, Lucknow) with above 70% marks.

Computer Knowledge
Windows 98 environment including networks.
Ms Office (Word, Excel, And Powerpoint).

Skill Sets

Operational Knowledge of Theysohn Germany, Coperion Keya extruder (mega and super compounder).
Hands on experience with Ferromatic Omega 80 injection molding machine.
Operational knowledge in high-speed mixer and Tumbler blender.
Operational knowledge of all QC lab equipments.

Work Experience

Manager Product Development & QA
Since Aug 1999
Presently working with leading company
Company Profile
Leading Manufacturer of Compounding and Master batches of Engineering Thermoplastics with an aproxmimate Annual Capacity more than 10000 Tons, compounders of modified Polypropylene compound- Talc filled, Glass filled, Poly carbonate ABS Alloy (PC+ABS), ABS, Thermoplastic polyester resin (PBT and PET). Alloy of PC/PBT.
Job Profile
Working in QC Laboratory and doing the testing as per ASTM D and ISO Standards.
Well knowledge in testing like MFI, Tensile, Flexural Testing, HDT, VSP, Impact strength, Rockwell Hardness, Durometer hardness, Specific gravity, etc.
Online production color analyzing in MACBETH Color eye XTS spectrometer
Knowledge of colour matching.
Knowledge of Troubleshooting of Technical Problems While Compounding.
Participating in Development of New Product / Customer requirement.
Customer complaint analysis.
Analyze the Root Cause for Customer Complaint, Making 8C and implementation.
Documentation of all QC/QA related activities.
Approve GRIR.
Responsibilities of Production planning.
Responsibilities and Authority of making formulation of product.
Approve on line testing report.
Approve Final inspection of product.
Support the Recycle plan for improving the over all raw material yield.
Preparing and approving the Test Certificate .
Producing the small Batch of new material for establishing color, Properties & Processing Parameters in Pilot Plant.
Knowledge of 9001:2000 & TS 16946.
Knowledge of PPAP, Control plan, APQP, MSA etc.
5s. Knowledge of K-Tron loss in weight feeders their calibration and feeder setting. Production Planning and Execution as per Marketing Schedule.
Having Knowledge of Raw material and Products. Having knowledge of additive and pigments for various products. Successfully compounded various engineering thermoplastics like PC+ABS, PC+PBT, PBT, PET, ABS for different grades like Heat stabilized, UV Stabilized, Flame Retardant, Food grade, Glass & Mineral filled. Knowledge of Troubleshooting of Technical Problems While Compounding and during running batch. Effectively worked to attain the targeted yield, to reduce Internal Rejects and to reduce change over time etc. Maximum Recycling of Byproducts, sales return and obsolete stocks. Ensuring Proper material Reconciliation. Manpower handling.
Manage BOM ( Bill of material) System.

Future Goals

To Pursue a dynamic and challenging career which effectively utilizes my background in plastics technology and brings to strong organizational and interpersonal skills.

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