Ref. No. : CA - 18208 - (Designer & Product Developer – with 24.7 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From Government Polytechnic, Jalna, Maharashtra in 1996 

Skill Sets

Professional with nearly 16 years of experience in Plastic / Polymer Extrusion/ Flexible Packaging/ Extrusion Machinery Manufacturing field with specialization in Production function in various Flexible Packaging Manufacturing Industries and E&C function in Extrusion Machinery Manufacturing Industry.
Abilities to enhance the production process operations through optimum resource & capacity utilisation.
Interfacing with Clients and Consultants for updating them on schedule adherence & meeting business expectations in terms of meeting Quality norms, deadlines & Waste Reduction.
Versatile professional with strong focus on delivering integrated solutions to clients through collective team efforts backed by an entrepreneurial attitude and a keenly analytical mind.
Astute leader with excellent planning, organisational and interpersonal skills.


Areas Of Expertise:
Production Planning & Control
Plant Operation
Technical Services
People Management

Work Experience

Deputy Manager-Technical Services (QC) :Since June 2011
HOD (Dy. Superintendent) : Feb 2009 to June 2011 
Company Profile: Leading manufacturer of flexible packaging
Job Profile:
Handling entire incoming Raw Material, Supplier Developments Specially for Tube Laminates.
Handling customer complaints related to Extrusion & Blown Film PE, Tube Laminate PE & taking care of blown film extrusion lines.
Having well knowledge of various process like Printing, Lamination, Slitting, Shrink Sleeves, Hot Melt for soap wrappers Pouching , Extrusion , Blown Film .

HOD (Dy. Superintendent) : Feb 2009 to June 2011
Job Profile:
Handling & Responsible of all shop floor Blown Film extrusion process activities in terms of Production targets achieving, Wastage reduction, Man power planning & controlling, Keep the m/c’s in healthy condition, Customer complaints handling & solving , m/c’s trouble shooting, Routine maintenance .
Six sigma & 5’s implementation & awareness about the systems.
Documentation & Training ground level employees, Quality Control & Cost reduction Initiatives.
Handling gamut of activities like: Production Planning, Shop floor process stabilization, ISO Implementation, Maintenance Issues, Documentation & Training ground level employees, Quality Control & Cost reduction Initiatives.
Ensuring 100% man-hours utilization in case of non operation of the equipment.
Securing error free working of the equipments: troubleshooting in case of non-compliance.
Responsible for performance assessment of the employees & giving feedback to support HR & the Unit head.

Executive (Production) From Extrusion Plant. 
Feb 2007 to Jan 2009 
Company Profile: Leading manufacturer of plastics products

Executive Engineer
Mar 2004 to Feb 2007
Company Name: Kabra Extrusion Technik Ltd
Job Profile:
Ensuring completion of gamut of tasks like Production Planning, Schedule Adherence, Materials Management & Inventory control, Erection & Commissioning plants, Client Servicing, Supply Chain & Quality Control.
Group member for Blown film division; responsible for erection and commissioning of around more than twenty Multi Layer Blown Film Plants.
Handling development of new machine models like Multilayer film plant up to 7 layers, Cling film plant. (Mono & Multilayer)
Attending customer complaints related to blown film processability , die servicing, new raw material introducing.

Achievements:
Production targets achieved 182 MT/Month of blown film extrusion at 94% approx efficiency utilization of m/c capacity.
Production targets achieved 170 MT/Month of foam extrusion at 90% efficiency utilization of m/c capacity.
2.5% reduction in waste achieve Production targets achieved for manufacturing & installation of 08 multilayer & 20 monolayer film plants in a month span.
Key Member of the Zero Waste Committee, Safety Committee as well as an active member of the Quality Circle.
Prepared documentation as per ISO 9001:2008 norms for Blown Film line operations.
3.0% reduction in waste achieved from 7.0% conversion waste.
Appreciation achieved of best department & department member.

Production In charge
Dec 1997 to March 2004
Company Name: Paper Products Ltd
Job Profile:
Ensuring completion of tasks like: Production Maintenance, Materials Management & Inventory control, Supply Chain, Cost Reduction Initiatives, Manpower Handling & Quality Control.
Handling multi-layer co-extrusion blown film lines & manufacturing of PE films for lamination & liner, food packaging purpose.

Working on following multilayer blown film machines like Wind Moller & Holscher (W&H) , Refeinhauser Germany .DGP Windsor , Kolsite ( Multi layer IBC), Mono layer PVC Blown film plant ( Taiwan )

Areas Of Expertise:
Production Planning & Control
Plant Operation
Technical Services
People Management

Core Competency –Blown Film Extrusion: 
(Including Planning ,Operation, E & C , Maintenance.) 

Future Goals

Seeking Managerial level position in Production, Planning/Flexible Packaging Technical Services & Blown Film Extrusion Operations with reputed organisations.

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