Ref. No. : CA - 16217 - (Designer & Product Developer – with 25.4 years in Plastic Industry)

Education

PGD, SCM from YCMOU, Pune in 2014 with 54%

PGD Packaging from IIP, Mumbai in 2012 with 59%

PGD,Plastic Engg from CIPET, Patna in 1998 with 73%

BSC (Hons),Chemistry from SK University, Dumka
in 1997 with 60%


Skill Sets

A competent professional with over 16 years of experience in spearheading Manufacturing Operations involving Material Management, Production planning control, packaging development, Supply Chain and Inventory Control

IT Skill Set
Microsoft Excel, MS- Office, word & Power Point. COPS, ERP, SAP PP, Discrete Production and Shipping Module, Inventory control, MRP & Internet Applications.

Work Experience

Production Planning SAP PP : Since Jun 2011   
Assistant Engineer to Senior Engineer operations/ Packaging development: Nov 2001 to April 2011
Company Profile: The company is one of the world’s largest manufacturers of Optical Storage media like CDs and DVDs.
Job Profile:
As Assistant Engineer to Senior Engineer operations/Packaging development        
Optimizing the process & efficiency of M/Cs and enhancing the productivity
Active Participation in Installation & Commissioning of Injection Molding M/C, Robot, Assembly.
Conducting trials of new molds & material. 
Our material issuing system & finished good transfer is based on ERP system.
Monitoring production, keeping control over activities and analyzing processes for stabilization thereby ensuring smooth operations.
Preparing & maintaining the MIS report, BSC, etc
Elimination of wastes and productivity improvement
Responsible for entire manufacturing activities 
Responsible for production delivery schedule control, efficiency improvement activities, shift management & resource allocation.
Responsible for man management, handling production activities, meeting daily targets.
Developing & implementing systems, processes & procedures to facilitate smooth functioning of overall production operations and enhancing operational efficiency.
Responsible for subordinates development & team motivation.
Identify the areas of improvement & execute projects through 6 sigma methodology
Ensure shop floor discipline & 5’S activities.
Ensure all the Process of the Department as per ISO 9001:2000, 14001 & OHSAS 18001

As Production Planning SAP PP      
Practical skill;
Practical knowledge of SAP(R/3) ECC6.0,SAP PP Module as configuration, implementation and  support

SAP PP Skills;
Creation Material Master Data configuring material as per material type & their different views like MRP 1,2,3, Scheduling, forecasting etc
Demand Management and MRP (How the Demand Flows-Sales Orders, Planned Independent Requirements Planned Orders, Production Orders / Purchase Requisitions / Schedule Lines, Period Settings, Type of Lot sizing procedures, planned order creation
Generation of Bill of Material: Configuring BOM,Single Level BOM,Multi Level BOM, Varient BOM & Multiple BOM
Creation of Work centres: Configuring work centre, Capacity data, Capacities categories, Available Capacity, Formulas, Customerizing parameters.
Master data creation: Generation of Routing: Configuration of Routings, Sequence Generation, allocation of work centres, operation and Scheduling. 
Demand Management: Working with Demand Management: Generating Planned Independent Requirement (PIR) & Customer Requirement.
Long term planning and product costing.
Production orders execution: Creation of Production orders by converting the planning order, back flush, good issue/receipts, and technical completion of production orders Scheduling, Availability Check, and Goods Movement.
Generating purchase requisition for Raw Material and assemblies as per Material Requirement planning(MRP)
Sales and operation Planning (SOP) Purpose, planning Methods, Transforming SOP data to demand Management. Sales and operation planning (Aggregation and Desegregation process ,Forecasting, Demand Transfer capacity, Evaluation and Scheduling in SOP
Production
Knowledge of SAP PP Implementation cycle.
Customization SAP PP modules and its Integration.

Planning (Material Planning & Production Planning) 
Representing plant for monthly Sales & Operations Planning meet with sales and supply chain team to derive monthly production requirement
Planning day-to-day strategies, budgets, production schedules, along with resource allocation and machine loading for optimum output
Finalizing monthly production plan based upon requirement, material availability and  production capacity
Planning of Raw and Packing Materials in accordance with production plan and rolling sales forecasts
Consolidate the Demand based on the Forecast and align the Plan on M, M+1 & M+2 bases, which will help to Plan the Import items/ Long Lead items.
CRDD Improvement from 60 % to 95%.
Delay analysis of all the Non compliance Reasons with Corrective actions
Monitoring of CRDD compliances in the weekly review meetings.

Raw & Packing Material Planning
Responsible and Helping procurement of more than 100 types of Packing Materials and 25 types of Raw Materials
Execution of MRP on a weekly / fortnightly basis to review procurement recommendations
Reviewing delivery schedules for suppliers based upon monthly / quarterly material plans
Evaluating suppliers for Quality, delivery and Cost metrics.
Timely order placement & ensuring right product at right time
Maintaining right safety stocks for critical RM/PM

Non Moving-Stock Inventory
Responsible for reduction of Non Moving/-stock on weekly/Monthly basis.
Develop alternate vendors as per plant requirements.
Plant site lead for handling MIS.
Overseeing overall procurement activities,
implementing effective techniques to bring efficiency in operations, improving quality standards & achieving maximum cost savings


Key On the Job Projects and Achievements
Cycle time reduction through Six Sigma Black Belt project
Optimized cycle time reduced from 5.7 second to 5.4 second
Successfully implemented
Annual savings of 10 lac

Junior Engineer 
Sept 1999 to Oct 2001
Company Profile: A Manufacturing of PVC sole, PU heels. A multinational co. owned by German national with 100% Equity. It is one of the largest and most reputed shoe component manufactures in Europe (having plant at Germany, Czech Republic and Portugal) 
Job Profile:


Shift Supervisor
Aug 1998 to Aug 1999
Company Name: Khanna and Brothers 
Company Profile: Khanna Brothers is one of the most Extrusion and Compression moldings unit in Kanpur 

Certifications & trainings
SAP PP(R/3) certified from DUCAT, Ghaziabad
Yellow Belt certified
SMC Electro Pneumatic Training,Noida
Waste Management
TPM Training
5’S’ Training
Time Management
Kaizen and its implementation in plant production system
EHS Coordinator
















      

Future Goals

To enhance my carrier in FMCG Company

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