Ref. No. : CA - 9811 - (Designer & Product Developer – with 23.3 years in Plastic Industry)

Education

Post Graduate Diploma In Plastics Processing Technology, From CIPET (Central Institute Of Plastics Engineering & Technology), Mysore
B.Sc. (M.S.University) From S.K.G.S. Arts & Science College, Srivaikuntam (College First)

Skill Sets

Injection Moulding of Plastic and Plastic Raw Material.

Work Experience

Deputy Manager (Technical Services)
Since May 2005
Company Profile: Leading manufacturer in the field of household, automotive, electronic and telecom sector. The company has introduced tailor-made grades in ABS, to suit specific requirements of customers. Some of the prominent clients of the Company include Samsung, LG, Videocon, BPL, Ford, Hero Honda, Cello, Lexi and Bajaj.
Job Profile:
New Product Development
New Projects
New Colour Development
Quality Complaint
Technical Discussion
New Commercial Activity.

Production Incharge
Oct. 2003 - April 2005
Company Profile: An ISO 9000 Company, Having Technical Collaboration with USA Based Company. We have 30 injection molding machines, with part removers and at External Manufacturing unit. The company provides high capacity, fast turn around production of injection molded plastic parts
Job Profile:
As a Production Incharge, I am responsible for
Overall incharge for Production.
Overall responsible to improve Productivity, Quality and Cycle times
Achieving greater cycle efficiency compared with standard cycle times.
Bench marking cycle time with comparison to previous year’s actual cycle times.
Production planning review with Planning Department for next two weeks, also machine packing and belt packing plan for week wise.
Training for operators to develop their skills.
Responsible for bulk stores and belt packing.
Responsible for all molding department reports (Daily, Weekly & Monthly reports)
Member of TPM in the company from Molding Dept.

Production Engineer
July 2002 - Sep. 2003
Master Craft Engineers Ltd.
Company Profile: Manufacturer of Automobile Components like Radiator Grill Like Visteon, Hyundai &Telecom with reputed customers like TATA YAZAKI, DELPHI, SELIYA MOTORS, WPT, MAEC, BSNL.
Job Profile:
Production Planning & Control
Process Optimisation
Efficiency Monitoring (O.E.E)
Utilization of Man and Machine
Set up time reduction
Quality Control
Follow-up with tool room for Tool rectifications and Tool life monitoring
5’s
Kaizens
Maintaining of Documents concern to ISO-TS16969
Training for Operative members
Skill Up gradation
Management Information System
Production Set up for new moulds

Projects:
Rejection Reduction- 100PPM
Cost Saving
Energy Conservation

M/c in shop floor: Engel From 45 Ton To 110 Tone
Materials Used: Nylon66, Nylon6, PBT, NYLON 50%, 30%, 15% GF’S, HDPE, PP 20%, 40% TALC FILLED, Noryl, PC, PC+ABS,

Associate Member, Moulding
Sept. 2000 - June 2002
Tata Auto Plastics Systems Ltd., Pune
Company Profile: Tata Auto Plastics Systems Ltd., is QS-9000 & ISO14000 certified company under Tata Auto Components Ltd., (TACO) with technical collaborated with FAURECIA, France. Company is supplier of all plastics components to Tata Engineering (Indica, Indigo, Safari), FIAT (Palio, Siena), Bajaj Auto, L&T John Dheer, GM, Ford.
Job Profile:
Handling of PLC controlled Injection Moulding Machines (from 60T to 2700T)
Process standardization, Trouble shooting.
Production Planning
Execution of systems like Kanban, Kaizen, 5S
Mould change activities using SMED technique.
QS-9000 execution
SPC documentation

Strengths:
Large Tonnage Machine settings.
Hot runner moulds, Trouble shooting.
Processing of PP, PC, ABS, Nylon, POM, PE, XENOY etc.,
Quick Mould Clamp (QMC).
Operating Knowledge of Robotics.

Achievements:
Member of 400T& 350T Project, which is formed to reduce Mould change time from 60min to 40min. As a result of which productivity has been increased by 25%.

Kaizen project: Team member of kaizen project done on Bajaj Seat Cover Assembly welding

Future Goals

BE a successful person in plastic industry.

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