• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 24.3 Year(s)

Education

B.Tech. in Mechanical Engineering From Vishweshvarya College of Engineering & Technology  

Diploma in Mechanical Engineering From U.P.Board of Technical Education

Skill Sets

New Product Development, prototyping and testing of products
Project Management, Client interaction & Team handling
Value engineering, Sustaining Engineering, Sound knowledge of Materials.
GD&T Application, Tolerance Stack up analysis (ASME Y14.5M), and Dimensional Variation Analysis.
Working with FMEA, DFA, PPAP, DOE, APQP, Kaizen, POKA YOKE, Fishbone and 5S.
Database management PLM
Proficient in working on Solid Works, PRO-E, Cosmos Works, Ansys Workbench
FEA packages - Linear, Nonlinear, Dynamics (including Modal, Simple Harmonic Seismic and Transient analyses), multi body dynamic & Fatigue analysis.
Strong analytical, Problem solving, Time management, Job prioritization & Organizational abilities
Good knowledge of major industry Codes and Standards (API, ASME, HI, NSF, NEMA, FM etc.)
Visualization, innovation, initiative, professionalism, integrity, and the ability to work in a team environment.
Cross Functional design review to resolve product issue and for continuous

Work Experience

Asst Manager- Mechanical Design: Since Apr 2012 
Team Lead-Mechanical Design: Dec 2005 to Mar 2012
Company Profile: It deals in Pumps, Pool, Filtration Technologies Enclosures, Thermal, Oil & Gas.
Job Profile:
Involved in product design, planning, scheduling and execution of projects through full development cycles.
Develop, introduce new processes and methods contributing to the overall Product Definition strategy for business
Competitor’s product analysis, design for the new reciprocating pumps, centrifugal pumps, Control Valves.
Efficiency Improvement of products & co-ordination with Hydraulic team.
Mechanical design Calculations for rotating parts like Shaft deflection, thrust, Bearing life & Critical speed.
Designs of the components like connecting rod, cross head, crankshaft, Fluid-end, power frame, volute, impellers considering materials selection, tolerances, fits & assembly aspects.
Free area calculation of explosion proof pumps for the FM Approvals
Dynamic analysis, motion base study for mass balancing of rotating bodies.

Team Lead-Mechanical Design
Dec 2005 to Mar 2012
Job Profile:
Plastic Product design as per standards & guidelines and provide solid technical guidance to members of the engineering team on matters of design, analysis, documentation, and design review process and to help the engineering teams maximize its performance & productivity.
To prepare work plans and estimates of cost and time required to complete assignments.
Plastic part design for the softeners, whole home filtration system (POE), control valves, wall mounted systems, counter top, under sink RO, Valve Body, and Pressurized water tank parts.
Handling FMEA, value engineering activities, design reviews & Tolerance stack-up activities.
Interface with customers/clients on a regular basis through presentations and reports.
Review of engineering drawings for vendor quotes, prototypes for the perusal of manufacturing unit.
To assist in evaluating customer specifications for future projects & interface with stakeholders effectively.

Key Projects in Product design
5800 & 7800 Valve Power Head Design
Design of control valves which includes Gear train layout, Snap fits design, and assembly fitments by taking the injection molding process into consideration.
Calculation of strength for power head assembly, carrying out FEA analysis, Mold Flow report considerations.
Co-ordination with electronics, CFD team for the flow analysis of the valve & Prototype makers.
Design of different whole home filtration system for POE & POU. 
4200 Valve, Seal & Spacer piston cartridge improvement 
Design of Blade-less impeller and Auto Balanced Impeller
Pentazone high efficiency distributor for softeners

Engineering Analyses Projects
Static Structural, Linear, Non-linear analysis on different phases of product design
Torsional Vibration Analysis followed by Harmonic analysis for the vertical pump shaft failures
Transient analysis of Reciprocating pump Crankshaft
Fatigue Analysis of discharge valve in Aplex pump
Seismic analysis of Rack assembly for Thermal and technical products
Drop Test study & Fatigue Analysis of pool cleaners

Senior Engineer CAD CAM
Jun 2004 to Dec 2005
Company Profile: Engineering consulting company in Mechanical design & CAD/CAM segments. offer CAD/CAM solutions for the variety of applications in the engineering industries. Company has a major clientele like Minda Ltd., Swaraj Mazda, Polymedicure, HNGIL, Micromatic Grinding, Secure Meters, and Kangaroo etc.
Job Profile:
Design and develop new products and solutions for the automotive applications conforming to Customer requirement and Company standards.
Interact with Customers during the development process.
Develop the initial prototypes and Draw up the testing and validation of prototypes for customers.
Reverse Engineering & Implementation and integration of the software solutions solid works we provide.
Provide comprehensive Pre and Post Sales Technical Support including demonstrations, training, product positioning, and competitive overviews. 

Key Projects:                         
Development of sheet metal components like Pillar-A in buses.
Structural design of Buses for the Swaraj Majda.
Press tool development of Silencer Heat Guard for Motor Cycle.
Design and development of engine components for the Tractors (PTL.)
Development of Turbine Blades for the BHEL (PCI).
Sheet metal tools development of Stapler parts for Kangaroo.
Design and mold development of the Gear cover for the Maruti Car.
Design and development of Indicator Lights for Motor Cycle and Cars. 

Engineer CAD CAM
Jan 2003 to Jun 2004
Company Name: Victor tools & forgings (P) Ltd 
Company Profile: Manufacture all type of hand tools and many other forging components for its client like G.S.Auto, AcDelco, Mercedes Benz etc.
Job Profile:
Planning the inputs, manpower, resources, skills, setting the milestones, for execution the projects.
Cad modelling of different forging components, Assemblies and cavity creation.
CNC tool path generation of forging components like Ring spanner, Pliers, and different plastic molds.
Review and monitor development of Fixtures, Tools, Gauges

Design Engineer
Mar 2001 to Jan 2003
Company Name: New Era Industries (P) Ltd 
Company Profile: Manufactures special purpose machines and biscuit making plants, Mixers, Ovens for Priya Gold, Horlics etc
Job Profile:
Worked on the design of the components of packaging machines for packing both liquid & solid ingredients.
Worked on different special purpose machines for the biscuit plants, Mixers, ovens and drawing up the project specification, queries & seeking the clarifications.
Monitoring the components being manufactured & assembled in the workshop as per the design standards

Attainments:
Recognized as a star performer of Present Company from 2011-2012
Trained 30 engineers on GD&T and Tolerance stack-up.
Worked extensively on CNC machining using Visi-cam & Master cam software.
Proficient user of Microsoft office window-7 products.

Professional Affiliations: 
Student member - American Society of Mechanical Engineers (ASME)

Certifications:
Certified GD&T technologist level professional in ASME Y14.5 from ASME, USA.
Certified Solid Works Professional (CSWP) from Solid Works Corporation.
Online certification course on Project Framework & Integration management from Boston University.
Certificate Course in Computer Aided Designing from CEDTI, Chandigarh

Training's:
Attended a three days Training on Managerial effectiveness from PDI Ninth House.
Attended a three days Training on Advanced tolerance stack-up training from Effective Training Inc. USA
Dynamic analysis training (Modal, Harmonic, Seismic, Transient) from Ansys Noida.
Attended Training on DOE using Taguchi & Sheet metal forming technology by Association of IMTMA.
Training on PLASTIC MATERIALS (their properties, selection of materials, processing, faults and remedies)
Training on LASER Scanner ROMER and Geo magic Design-X & Control tools.
Attended trainings on Time & Change Management 

Overseas Experience:
Three months on-site experience in Brookfield-USA (from July’06 to Sep’06) on the manufacturing & design of new filtration projects on home RO, counter tops, softeners used for residential & commercial purpose and training on control valves, engineering process & plastic design.
Three months on-site experience in Glendale, WI-USA (from Aug’10 to Oct’10) for the design and prototype testing of 5800 control valve assemblies.

Professional Synopsis
A dynamic professional with over 14+ years of rich experience in Product Development, Plastic parts Design, Project Management and Manufacturing Engineering Support.
In-depth knowledge of Industrial Products, Consumer goods, control valves, softener, pumps, motor, etc
Gained experience in R&D and Product Development through Design, FE Analysis & testing. Skilled in conceptualizing and evaluating ideas, making them tangible through products in a more systematic approach. 
Hands–on exposure of product designing that includes plastics part design, sheet metal, machined parts, casting
Adequate knowledge of manufacturing processes such as injection molding, sheet metal fabrication, machining, blow molding, sand casting, forging, forming etc.
Experience in setting up team from scratch & got involved in planning, hiring, training, development & performance appraisals. Currently handling a team of five Engineers. 
An effective communicator with excellent relationship, management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.

Future Goals

To obtain a lead position in a progressive and challenging work environment which utilizes my skills in computer-aided design & analysis, problem solving, applying theoretical knowledge into practical fields and analytical thinking to help the organization grow and promotes professional development based on an employee’s dedication, loyalty, and work ethics