• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 23 Year(s)

Education

Master of Technology (Manufacturing) BITS Pilani in 2013

Bachelor of Science in Engineering & Technology From BITS Pilani in 2010

Post Diploma in Plastics Mould Design From
CIPET BBSR in 2001

Diploma in Plastics Mould Technology From
CIPET BBSR in 2000

H.S.C. in Science From BIEC, Patna in 1997

S.S.C. From BSEB, Patna in 1994

Skill Sets

Introduction to plastics processing & testing Techniques From CIPET
Auto CAD From CIPET
I-DEAS, From CTTC
Catia, UG From CADD centre
Concepts, Principles & Practice of MSA From QPSPL
Internal auditing of QMS : ISO/TS 16949:2002 From N&NCPL
Effective Communication Skill From CDC
DOJO Basic Skill , Basic Skill on Safety,QMS,TQM, Skill practice with Compound Inspection, GEMBA awareness of defects, Quality Audit for vendors ( QAV), 2S1Y  KAIZEN, Fish Bone Diagram , KAKOTORA From Morimachi(Japan)

Work Experience

Manager (Program Management)
Since Apr 2012
Company Profile: Manufacturer Of Automotive Plastic Interior, Exterior Components For Passenger Cars, Commercial Vehicles - Interiors Components- Pillar. 
Job Profile:
Serving as customer point of contact for all technical specification queries
Managing product development activities including verification of CAD Model, Drawings & Technical Specification.
Monitoring prototype & ECN implementation .
Preparation of BOM, for production release and design change.
Preparing mock up samples  with relevant document
Conducting “study of 2D & 3D” and anticipating manufacturing feasibility of product & tools
Specification test planning, organizing and reviewing the test results 
Evaluating source checks suitability of source for development of parts & tools.
Obtaining approval of suppliers parts as per APQP procedure
Providing technical support (Injection Mould & Moulding, Jigs & Fix Design Concept  and Troubleshooting)
Overseeing cost estimation of parts & tools .
Guidelines & implementation arrangements, standards, common parts application.
Rendering review on new product information on weekly basis
Leading CFT, well co-ordination with relevant departments .

Highlights:  
Proactively involved in Product tear down activities & implementing VA/VE Initiatives.
Interface function between design & production
Quality enhancements through POKE YOKE, Quality Circle
Streamlined productivity improvement in seat assembly for Honda Activa Scooter
Developed new processes & Seal fitting equipment (Special purpose machine)

Projects Handled:
Seat Assembly – 2 Wheeler Seat Assembly (Varroc Polymer Pvt Ltd.)
Body Parts - Fenders, Side Cover, Cover Tail, Speedometer Cover, Grab Rail and Chain Case (Varroc Polymer Pvt Ltd.)
Mirror Assly - 2 Wheeler Seat Assembly (Varroc Polymer Pvt Ltd.)
Body Sealing - Glass Run, Back Door, Trim Door Opening and Tail Gate (Toyoda Gosei  india Pvt Ltd)
Safety Systems – Driver & Passenger Air Bag and Steering Wheel Toyoda Gosei india Pvt Ltd
HVAC - Radiator Shroud, Cover Lower, Cover Upper and Cooling Tank  (Varroc Polymer)
Mirror Assembly - 4W- ORVM, IRVM and 2W – RVM - SMR Automotive

Dy. Manager (Project)
Mar 2010 to Mar 2012
Company Profile: Manufacturer of rubber channels, air bag system, steering wheels
Job Profile:
Implement global APQP, QCDDM and support flawless launces of new program
Customer point of contact for all technical/ specification queries.
Responsible for product development activities  
Preparation of  BOM, for production release and design change.
Cost Estimation of parts & tools 
VA/VE & product tear down activities.
Proactively circulating project information to all concerns.
Weekly review of New production Information Managing the overall schedule to ensure work is assigned and completed on time manufacturing, Hiring, Training, Building, Machine Installation, Tooling, Jigs & Fix.)

Asst. Manager (Engineering & Development)
Jul 2005 to Feb 2010
Company Name: SMR Automotive System (I) Pvt. Ltd., Noida
Company Profile: Clients Handled - GM, MSIL, TATA Motors, HSCIL, M&M

Sr. Engineer (Tool Room)
Apr 2002 to Jun 2005
Company Name: DLJM Pvt. Ltd.
Company Profile: Clients Handled - LGIL,  SUBROS  , YAMAHA, MSIL

Technical Purview:
Good understanding of tool manufacturing, moulding process & trouble shooting of mould & Moulded parts
Competent in developing tools, jigs/Fixtures from local suppliers using latest technology of design & development.
Experience of handling multi projects/product development simultaneousy. 
TAKT time, Line balancing to improve productivity.
Geometrical Dimensions & Tolerances (GD&T).
Specification - Test Activity Plan & Implementation
BOM and Cost Finalization. 
VA/VE (Bench Marking, PCR, Alternate Material, WR, PC and Yield Importance)
Post Operations Knowledge - Painting, Plating and Ultrasonic Welding
Toyota Productive System (JIT Lean Mfg, SMED)
Quality Assurance System (TS-16949 & QS-9000)
Continual Improvement and Problem Solving Tools, Quality Circle (7QC Tools, 5S, 2S1Y, Kaizen and Poke-Yoke)
Awareness of QAV (Quality Audit for Vendors), Equipment & Quality progress check, Mass production Confirmation.

Future Goals

Seeking senior level assignments in New Products Development/Supplier Quality Management/Vendor Development/Strategic Sourcing Operations with an organization of repute in Automobile industries