Ref. No. : CA - 13520 - (Production - Blow Moulding – with 29.9 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing Technology from CIPET, Lucknow in 1993
M.Sc. (Physical Chemistry) from Ch. Charan Singh Univsersity, Meerut in 1994.

Skill Sets

Plastic Injection Moulding Process, PET Blow Moulding Single/ Two stage Process

IT Skills
Operating Systems: Windows
Software Packages: MS Office Suite, MS Office (Excel, PowerPoint), Flow-Chart.
ERP Packages: Ramco
Six-Sigma Packages: Mini-Tab

Work Experience

Manager Process (Molding)
Dec. 1999 to Jan. 2014
Company Profile: Leading manufacturer of optical media and next-generation of storage formats like Blu-Ray discs and HD-DVD
Job Profile:
Led a team of 20 associates and ensured production targets are met.
Handled outsourcing activities which ensured timely execution of orders for some of the premier clients.
Developed SOCs (Standard Operating Conditions) for Moulding Process.
Monitored the process of the products and ensured the adherence to the QPM criterions formulated.
Controlled the inventory related to mould spares and ensured adherence to the limits.
Prepared training modules & imparted training to the associates of Production
/ Process Department on process improvement.
Managed Low Thickness CD/DVD Green Belt Projects.
Took cost reduction initiative- adopted the substrate Layer Thickness.
Led committees as Champion – Suggestion Scheme.
Oversaw commissioning & process setup of new lines CD/DVD-ROM.
Initiated a Waste Management activity by using Recycled Polycarbonate (Raw Material) in DVD-ROM (Saved 17 Paisa per Discs).
Recognised with Business Excellence Award for development of Stamper Holder for moulding process in 2009.
Ensured indigenisation of mould parts to reduce spare cost.
Experience on Machines & Moulds:-
Injection Moulding Machines -Discjet (Netstal), MDM-I (MEIKI), Toyo (Hitachi Group), JSW & Sumitomo
Polymer Processed: Polycarbonate, GPPS, HIPS, SAN, PP and HDPE
Type of Moulds: Cold Runner Moulds (AWM, KATA, Pioneer, Seikozicon)

Production Engineer
Jun 1994 – Jul 1995 / Feb 1996 – Nov 1999
Company Profile: PET Bottle/Jar Manufacturing on Single Stage /Two Stage process
Key Result Areas:-
Process optimization, Manpower Planning, Trouble shooting of Machine, Mould & Process related problems for
PET Bottle/Jars, Bottle/Jar Cap manufacturing, Maintenance of Hot Runner Moulds & Spare Planning.

Experience on Machines & Moulds:-
NISSEI ASB (Japan): Injection Stretch Blow Moulding Machines (ASB-250 70DPH) PLC controlled.
SIDEL (France): Two Stage Stretch Blow Moulding Machines (SBO 2/2, SBO 2/3).
Windsor: Injection Moulding Machines (SP-180, ST-75).
Polymer Processed: PET, PP, HDPE
Type of Moulds: Hot Runner & Cold Runner Moulds

Production Supervisor
Aug’ 1995 - Feb’ 1996
MRG Plastic Technologies Limited, Manufacturer of Plastic Moulded Parts for Clocks (Sakura Watches)
Key Result Areas:-
Process optimization, Manpower Planning Supervision of change of Moulds, Setting up Mould parameters, Trouble shooting of mould & process related problems, Supervision on M/c operators.

Experience on Machines & Moulds:-
NISSIEI (Japan): Injection Moulding Machines CNC controlled (PS-20, PS-40, PS-80, and PS-130
Polymer Processed: ABS, HIPS, Poly acetal, PU, Nylon
Type of Moulds: Cold Runner Moulds (Two/Three plate)

TRAINING ATTENDED
2 Weeks Training Program for CD/DVD Rom Business Technology Transfer from Technicolor in U.S.A.

Future Goals

Sr. Management

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