Ref. No. : CA - 27023 - (Production - Blow Moulding – with 21.5 years in Plastic Industry)

Education

Post Graduate Diploma In Management From Indian Institute Of Modern Management (Pune).

Post Graduate Diploma In Plastic Processing & Technology From CIPET, Chennai in 2002 with 78%

Bachelor in Science Specialization in Chemistry Burdwan University (W.B )in 1999 with 55%

Skill Sets

Well Proficient with “MS Excel”, “MS Word”, “Power Point Presentation
Training taken on 7 QC Tools and Dmaic (Define, Measure, Analysis, Improve, Control) Methodology implementation from Mssl Tooling Ltd (FZC), Sharjah.
Training taken on sigma, ISO, TS, 16949:2002
Active participation in 5S and Kaizen.
Knowledge of quality system like ISO:19001/200, TS, TMQ, FMEA, PPAP, APQP

Work Experience

Production Manager
Since Oct 2016
Company Profile: Manufacturer of PET perform as well as closer.

Production In Charge
Feb 2015 to Sept 2016
Company Profile: Manufacturer of PET perform as well as closer.
Job Profile:
Overall responsibility for managing the day to day operation of injection and blow molding machine, their maintenance, hygiene of operation.
Preparation of daily ,weekly, monthly production plan & delivery schedules based on the dispatched plan received and timely dispatch of material to the client.
KRA to meet targets of efficiency, Scrap, Service levels& Outsourcing cost.
MIS preparation & reporting to GM.
Improve the Technical& managerial skill of team member.
Meet the Quality objective of company and ensure zero defect products are supplied to customer.
Interaction with external customer for proper upkeep.
Implementation of control measure to ensure minimum volume & value wastage.
Process Standardization. Active involvement in KAIZEN .

Production Engineer
July 2012 to Oct 2014
Company Name : LEO Plast Industry Limited
Company Profile : It is basically injection & blow moulded part manufacturing company. Our main product are furniture, home appliance , coolers range from 50 lit to 100 lit. we have mainly Omega series FOROMATIC machine, WINDSOR, CLF machinery for injection molding, jugmohan & Ranason machine for blow machinery.
Job Profile :
Overall responsibility of Production & operation control, Process optimization to improve
Productivity &quality standard.
Carried out routine maintenance of machine including preventive maintenance & break down Maintenance.
Carried out routine maintenance of utility system (chiller, cooling tower, compressor, at lascorpo), generator (CAT, CUMIN).
Monitor mould maintenance activity including break down maintenance, preventive
Maintenance, mould recitation & modification & recorded it.
Recorded the check list of breakdown & preventive maintenance of machine & mould.
List of spare part preparation for machine & mould & monitor it & issue requesting for Non availability.
Preparation of machine & mould health record on monthly basis.
Raw material & master batch reconciliation.
Monitor the secondary operation like printing, assembly, packaging, foiling, etc.
Scrap control, utilization of scrap generate from in house & external sources.
Preparation of daily break down & production report for management.
Preparation of MIS report & review it.

Shift Engineer Production
July 2010 to July 2012.
Company Name : SIL Africa Tanzania Limited
Company Profile : Is an plastic parts manufacturing company for COCA COLA, PEPSI, TBL, SBL, pail ( 4 lit, 10 lit & 20 lit) & chair for local customers. Blow molded parts range from 250T to 750T & 8 blow molding machine.

Senior Engineer Production
Dec 2008 to June 2010
Company Name : Machino Plastic Limited
Company Name : Is an automobile parts manufacturing company for Hero Honda, Maruti, Mahindra & Mahindra, Eicher having tonnage machine range from 950T to 3150T.

Process Engineer
April 2007 to November 2008.
Company Name : MSSL Tooling Ltd.
Company Profile : Is an automobile parts manufacturing company and 100% Exports oriented company. We are Exporting to European customer Siemens VDO, TRW, ZF and Australian customer. MSSL Tooling is TS16949:2002 certified company.
Job Profile :
New mould development (Tool Trial) & ensure quality of mounded parts
Process standardization, trouble shooting.
Cost reduction, Cycle time reduction.
Preparing of 7 QC Tools, SPF in shop floor
Facilitation for identifying the areas of improvement for quality and making
Improvement through the use of SPC.
Preparing APQP, PPAP, PFMEA, CP & SOP.

Associate member (Production)
Aug 2002 to March 2007.
Company Name : Tata Auto Plastic System Ltd.
Company Profile : Leading manufacturer of Automotive components. Our domestic customers are TATA MOTORS (TATA INDICA, INDICO, SAFARI), FIAT (SIENA, PALIO), GM (OPEL, CORSA ), L&T JOHNDEERE, BAJAJ & our OVERSEAS customers are FORD EUROPE & MG ROVER.
Job Profile :
Responsibility for production operations & ensures the quality, quantity & Delivery requirements.
Process standardization, trouble shooting,
Optimum utilization of resources & man power handling
Handling of PLC controlled
Injection molding machines from 60T-2700T
Participation in COST REDUCTION, ZERO REJECTION Project
Implementation of kaizen in work place, 5S maintaining in shop-floor

Achievement
As a member of rejection control project, we successfully reduce rejection level from 2.5% to 1.3%.
As a member of mould change time reduce team, we reduce mould change time by 10 Hrs to 5.2 Hrs.
Implement of Kaizen on various work places.
Reduce lumps generation from 5.2% to 1.8%.
Cost saving by implementing kaizen & down time reduction to 10%.

Production Engineer
Jul 2012 to Oct 2014
Company Name: LEO Plast Industry Limited.
Company Profile: It is basically injection & blow moulded part manufacturing company. Our main product are furniture, home appliance, coolers range from 50 lit to 100 lit. we have mainly Omega series
Foromatic machine, Windsor, CLF machinery for injection molding, jug mohan & Ranason machine for blow machinery.
Job Profile:
Overall responsibility of Production & operation control, Process optimization to improve
Productivity &quality standard.
Carried out routine maintenance of machine including preventive maintenance & break down Maintenance.
Carried out routine maintenance of utility system (chiller, cooling tower, compressor, at lascorpo), generator (Cat, Cumin).
Monitor mould maintenance activity including break down maintenance, preventive
Maintenance, mould recitation & modification & recorded it.
Recorded the check list of breakdown & preventive maintenance of machine & mould.
List of spare part preparation for machine & mould & monitor it & issue requesting for Non availability.
Preparation of machine & mould health record on monthly basis.
Raw material & master batch reconciliation.
Monitor the secondary operation like printing, assembly, packaging, foiling, etc.
Scrap control, utilization of scrap generate from in house & external sources.
Preparation of daily break down & production report for management.
Preparation of MIS report & review it.

Shift Engineer Production
Jul 2010 to Jul 2012.
Company Name: Sil Africa Tanzania Limited.
Company Profile: Is an plastic parts manufacturing company for Coca Cola, Pepsi, TBL, SBL, Pail (4 lit, 10 lit & 20 lit) & chair for local customers. Blow molded parts range from 250 T to 750 T & 8 blow molding machine.

Senior Engineer Production
Dec 2008 to Jun 2010
Company Name: Machino Plastic Limited.
Company Profile:Is an automobile parts manufacturing company for Hero Honda, Maruti, Mahindra & Mahindra, Eicher having tonnage machine range from 950 T to 3150 T.

Process Engineer
Apr 2007 to Nov 2008
Company Name: MSSL Tooling Ltd.
Company Profile: Is an automobile parts manufacturing company and 100% Exports oriented company. We are Exporting to European customer Siemens VDO, TRW, ZF and Australian customer. MSSL Tooling is TS:16949:2002 certified company.
Job Profile:
New mould development ( TOOL TRIAL ) & ensure quality of mounded parts Process standardization, trouble shooting.
Cost reduction, Cycle time reduction.
Preparing of 7 QC Tools, SPF in shop floor
Facilitation for identifying the areas of improvement for quality and making
Improvement through the use of SPC.
Preparing APQP, PPAP, PFMEA, CP & SOP.

Associate Member (Production)
Aug 2002 to Mar 2007
Company Name: Tata Auto Plastic System Ltd.
Company Profile: Is a leading manufacture of Automotive components. Our domestic customers are Tata Motors (Tata Indica, Indico, Safari), Fiat (Siena, Palio), GM (Opel, Corsa ), L&T Johndeere, Bajaj & our Overseas customers are Ford Europe & Mg Rover.
Job Profile:
Responsibility for production operations & ensures the quality, quantity & Delivery requirements.
Process standardization, trouble shooting,
Optimum utilization of resources & man power handling
Handling of PLC controlled
Injection molding machines from 60 T-2700 T
Participation in Cost Reduction, Zero Rejection Project
Implementation of kaizen in work place, 5S maintaining in shop-floor.

Technical Key Skills
Injection Molding machines & blow molding machine process settings & mold setup (60 T to 3150 T)
Hand on experience mould maintenance & machine maintenance including utility section.
Hand on experience in injection molding machine like Engel CL455/320 , Husky 100 ton, ASB PM70 / 65N, Feromatic both sigma & omega series, UBE CLF (TX & TY series)
L & T, Toshiba, Sumitomo as well as blow molding machine like Jugmohan, parker Operation & maintenance of injection molding & blow molding machine Preventive maintenance knowledge of generator & air compressor Cats, Cumin, Atlas Corpo
Cold runner & well as Hot runner mould maintenance.
Processing of plastic materials like PP, glass filled PP, Talc filled PP, PE, GPPS, HIPS, ABS, PC NYLON, POM, CRSA, Hostaform, Ultramid, Ultradur, PBT, PET, Quick mould clamping (QMC) Operation knowledge of Robotics.

Future Goals

I look forward to an exciting and challenging career with an organization that has congenial working environment and provides excellent opportunities for mutual growth and continuance update my technical skills.

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