• Gender: Male
• Age: 45
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  615000 /Annum
• Expected Gross Salary: INR  799000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Ankleshwar
• Work Experience: 22.8 Year(s)

Education

M.B.A. (Marketing & HRM) From National Education Management in 2009

Diploma in Mechanical Engineering From Technical Education Board in 2007 

Diploma in Polymer Engineering From Technical Education Board in 2001

Skill Sets

Production Management, Material Management, People Management, Operation & Maintenance, Process Improvements, Resource Management, Quality Management, Safety Management, ISO Systems Implementation, Interpersonal Skills, Plant Management, Project Management

Professional Enhancement Course , 
Non Destructive Testing (Level- 2) (MPT, LPT, UT & RT.); 2009

SAP, MS Office Suite, Internet Applications, Windows OS

Work Experience

Production & Maintenance Manager 
Since Dec. 2009
Company Profile: Manufacturer of Nylon 6/Nylon 66 & TPE & purging compound product.
Job Profile:
Production operations, maintenance management and controlling of process parameters with the help of PLC as per production grades on Single screw, Twin screw extruder & Injection moulding machine.
Efficiently supervising and carrying out trails for running different product grades, drawing production plan, mapping requirements of raw materials/ other inputs and coordinating with materials section to ensure timely availability of materials in right quality & quantity.  
Managing smooth operations, monitoring the maintenance activities like predictive, preventive and planned for all the process equipment, responsible for issuing work order & various permits like hot work/ work at height/confined space etc.,
Responsible for assessing the incoming raw materials, issuing of raw materials, packing materials, safety PPE’S from stores department within specified time.
Mapping the consumption of raw materials, F.G stock on regular basis in SAP and generating purchase request in SAP for required material.
Generating daily production report & monitoring all parameter’s like raw material consumption, man-days, power cost is within the range of given target for the month. 
Extending support for procurement of necessary raw materials and consumable as per inventory; developing and assessing vendors from time to time as per requirement.
Conducting root cause analysis & sending detail report to superior manager for less productivity; maintaining detailed record of dispatch material from plant with batch numbers, Quality report, quantity etc.,
Leading a team of 35 members of workers, 7 members of Shift supervisors in a shift & allocating them work as per situation demands & ensuring standard operating procedures are being followed.
Generating & maintaining identification & traceability of in-process & finished products & supervise packing department regularly also, maintaining ISO 9001 documents like updating process log sheets, shift log book, work order system, Permit system, Dispatch records, Breakdown M/T analysis etc.
Working on 5 ‘S’ documents like updating log sheets, self-audit sheet, Audit graph (with percentages), after before photographs records, 3 mint presentation sheet etc.
Accountable for planning & realizing monthly production budget & submitting monthly MIS report within week to General Manager along with reports on breakdowns, deviation in product quality, abnormalities in machineries, Incidence/Near miss/Accidents, in-disciplinary act if observed on shaft floor etc.
Responsible for preparing monthly raw material plan & production schedule based on received sales plan from Sales team by 1st of every month.
Training the team on work place safety and safe practices of handling the equipment and products thereby, ensuring adherence of the work instructions.
Continuously monitoring the processes and identifying the areas of improvement and maintaining discipline & congenial work environment across the shop floor.

Senior Engineer
May 2007 to Dec 2009
Company Profile : Leading Manufacturer of Water tank

Jr. Engineer
Dec 2003 to May 2007
Company Name: Shree Rama Multi-Tech Ltd.

Production & Maintenance Engineer
Sep 2001 to Dec 2003
Company Name: Umiya Pipes & Fittings Pvt. Ltd.

Machines, Testing & Process Proficiency
Roto Moulding, Agglomarator, Vaibrosive (Shifter), Hammer Mill, Blow Moulding, Single & Twin Screw Extruder, Injection Moulding Machine, Puff Foaming Machine, Press Machine, Izod Impact, UTM, MFI, Notch Cutter, Chemical Analysis for Separation/ Filtration, NDT Testing Procedures

Profile
Seasoned Professional offering experience in areas encompassing Production Management, Planning & Control, Operations & Maintenance, Manpower Management, Plant Administration, Technical Support & Safety Management.
Proficient in routinely meeting production schedules whilst, hold production costs in check, bringing about significant reductions & deploying process improvement strategies. Innate strengths in handling TPM activities; ensure increase in productivity, also, conduct process validations & process qualification for special processes.
Demonstrated capability in implementing preventive, planned & predictive maintenance to maximize uptime of various machines; possess abilities in conceptualizing processes for product improvement/development with sophisticated quality control measures in compliance with the specified standards. Deft in performing root-cause analysis to prevent any recurrences & defective issues
A recognized ISO 9001:2008 & 5 ‘S’ Internal Auditor, proficient designing & implementing quality control systems & procedures to minimize rejections and achieve highest quality standards. Consistently working towards the achievement of operational standards by providing significant inputs, developing strategic plans & reviews also, work on process or product improvements.  
Multitasking credentials with excellent planning, execution, problem solving and troubleshooting skills, as well as the ability to handle multiple tasks in high-pressure environments and under tight deadlines; possess exceptional ability to understand issues and predicament at grass root level and natural problem solving skills in providing systematic solutions

Future Goals

Offering 15 years of prolific experience; seeking challenging assignments across the industry