Ref. No. : CA - 14744 - (Production - Compounds & Masterbatch – with 18.9 years in Plastic Industry)

Education

Diploma in Plastic Engineering from Govt. Polytechnic, Chottaudaipur in 2003 with 67.36%

SSC Secondary Education from GSEB, Gandhinagar in 1999 with 78.29%

Skill Sets

Result oriented, proactive and hard working professional with a Post Graduate Diploma in Plastic Processing and 8 years of achievement driven experience in end to end production management in the industry. Hands on experience in production planning, quality management and manpower supervision in the manufacturing environment. Understanding of all aspects governing operational and production activities and up to date knowledge of latest technological advancements, regulations/guidelines and statutory compliances in the industry. Effective resource planning/optimization, focusing on waste reduction, enhancing productivity and profitability. Outstanding communication skills, verbal as well as written coupled with exceptional presentation skill gained. Strong team builder with proven ability to motivate team members towards achieving production targets. Excellent client management skills innate to build strong, lasting and mutually beneficial relationships.

Work Experience

Production Supervisor
Since January 2011
Company Profile: Manufacturer of irrigation product worldwide.
Job Profile:
Responsible for Supervising and leading the development and execution of departmental plans to achieve objectives in safety, quality, schedule, efficiency and continuous improvement
Responsible for Investigation, analysing and resolving various system, part, people or process issues to correct deficiencies, reduce costs, improve processes/performance.
Responsible for achieving key manufacturing measurement like First time quality, First Pass Yield, Recycle usage, Changeover time, Requested delivery time Span for customer orders, Break down maintenance.
Administer employee policies, practices, procedures and work rules appropriate for the unit. Monitors individual and line performance and takes corrective action including discipline, as needed and responds to complaints to insure the company and employees adheres to policies, practices, procedures and work rules.
Works with safety to meet company standards and enforces safety regulations to prevent and eliminate injuries.
Establishes employee environment regarding communications, feedback and overall guidance. Ensures that assigned personnel have appropriate training, work instruction and tools to successfully do their job.
Directs departmental continuous improvement plans and activities.
Knowledge of shop floor manufacturing and/or warehouse and distribution production pay systems
Working knowledge of the appropriate operating and information systems.
Knowledge of manufacturing and/or distribution processes, quality, tooling, tool design, total preventative maintenance and facilities. (Leading team with 5S practices & zero Non-compliance)
To do lot wise material balance, Material transaction in SAP & online Batch closure.
I am also core team lead for any line stoppage / Root causing analysis in line with industry practices.

Production Executive
Dec 2009 to Nov 2010
Company Profile: World-leading materials provider: innovative, sustainable and diverse. Being present around the globe and close to the markets, we are the partner of choice for a variety of industries.
Job Profile:
Involvement in Commissioning of CCC (Color Competence Center) Lines and Production Lines
Active Participation in the SAT (Site Acceptance Test) of CCC Lines
Stabilization of Lines with various Products like Makrolon and Bay blend.
Coordination with the Foreigners who had come for the Plant Start up Support.
Initiation of Job Safety Analysis Programme.
Implementation of different Mixing Programmes for different grades of Makrolon and Bayblend.

Officer-Production
July 2009 to Nov 2009
Company Name: Zylog Plastalloys Pvt. Ltd
Company Profile: A proprietary compounder, developing, manufacturing and marketing wide range of Thermoplastic Polyolefins, Elastomers and PP Compounds.
Job Profile:
Handling man power in the shift
Experience in handling the entire shift operation.
Preparation of Production Report.
Troubleshooting
Taking care of Recycling Management.

Produces Engineering Thermoplastics (Manufacturing Team Member)
Nov 2004 to July 2009
Company Name: Sabic Innovative Plastics Ltd
Job Profile:
Production
Knowledge in compounding various engineering thermoplastics like polycarbonate, P.P.O (NORYL) PBT, ABS for different grades like Heat stabilized, flame retardant for various applications.
Capability for running glass filled, mineral and flame retardant grades with the twin screw extruder of W & P Company with highly sophisticated PLC and LWF'S (Loss Weighing Feeders)
Knowledge about various additives
Planning and execution of production schedule
Experience includes the operation of compounding process plant having twin screw extruders, pelletizers, feeders, high speed blenders, screeners, conveying systems, pneumatic systems, injection molding m/c. Automatic Packaging sys.
As a HEW (Highly empowered work force) team culture and boundary less work environment, expertise is being created almost in every work point like blending, extrusion, packaging, raw material handling through rotational system of organization.
Quality Control
Experience in testing engineering thermoplastics (Mechanical, flame and thermal properties)
Knowledge in handling spectrophotometer (Mac Beth 7000A) for measuring d-value of color, color correction to the plastic material and for developing new color.
Operational knowledge of pilot plant extruder for producing small quantity of material for development purpose.
Operational knowledge of L & T DEMAG injection molding machine.
Knowledge in using recycles material without affecting the quality of the end product.
Operational knowledge of QC testing equipments.
Having got experience in TS Environment.
Environment, Health And Safety
Being a part of EHS, participated in EHS initiatives like, Global Star.
Job Safety Analysis.
Incident / Accident Investigation process.
Loto (lock out tag out)
Trained in Firefighting, usage of personnel protective equipment, hazardous material transportation, first aid treatment, ladder safety, pressure vessel entry procedure, rescue operation etc.

Process Engineer & Quality Controller
Mar 2004 to Oct 2004
Company Name: Milton Plastics Products Ltd
Company Profile: The Company is equipped with state-of-the-art manufacturing units at Pune and Silvassa that have been awarded the ISO 9001: 2000 certification for successful implementation of Quality Management Systems

Industrial Training
Trainee Engineer
Jan 2002 to June 2002
Polyset Products Ltd.
Job Profile:
Got training in Processing and maintenance jobs of Injection molding machines, Mould maintenance and Designing. Also made a project on trouble shooting & preventive maintenances on injection molding machine & various types of moulds.

Trainee Engineer
July 2003 to Jan 2004
Dynaflex
Job Profile:
Orientation with Processing of blown film and carry bags from Extruder and a project on blown film plant

Professional Strengths
Process Improvement/Innovation
Manpower Supervision
Resource Allocation & Mgmt
Quality Adherence & Control
Procurement/Inventory Mgmt
Operations Management
Material Planning
MS Excel & Word proficiency

Future Goals

I want to good position in organisation

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