Ref. No. : CA - 10662 - (Production - Compounds & Masterbatch – with 34.6 years in Plastic Industry)

Education

Diploma in Drafting & Designing – Mechanical from AMU - Aligarh 1990
Diploma in Computer Applications - NIT Noida 1998

Skill Sets

Handling production & planning in masterbatch & compound industries
Special training in SQC, SPC, APQP, FMEA, 7 QC Tools, 5-S Technique Kaizan, etc
Quality Systems Including ISO 9001:2008, TS-16949, Control Charts, Flow Charts etc.

Work Experience

Manager Production Planning & Process Development
Since August 2011
Company Profile: A leading producer of Color Master Batch, Filler Master Batch, Black & White Master Batch, Additives & Micro pellets for woven & Non woven industries & other plastic industries.
Job Profile:
Handle a new project of twin screw extruder form computerize weighing system, uniform mixing, vacume conveying, Gravitymatric feeding system, twin screw extruder, under water pelletizer, vacume conveying system, auto weighing & packing system.
Complete responsibility of plant production, Process Quality, & Process development & general maintenance. on shop floor
Provide Job oriented, related customer requirement & new product development training to Production engineers, Workmen’s etc on time.
Troubleshooting of twine screw, single screw, kneader, and high speed mixer, product Quality.
Effective production & planning to ensure on time dispatch, reducing energy cost or production cost, maximum utilization of machine, man & resources

Manager - Production Planning & Process Development
April 2010 – July 2011
Company Profile: A leading producer of Color Master Batch, Filler Master Batch, Black & White Masterbatch for the plastic woven & other plastic industries.
Job Profile:
Complete responsibility of plant production, Process Quality, & Process development & general maintenance. on shop floor
Provide Job oriented, related customer requirement & new product development training to Production engineers, Workmen’s etc on time.
Troubleshooting of twine screw, single screw, kneader, and high speed mixer, product Quality.
Effective production & planning to ensure on time dispatch, reducing energy cost or production cost, maximum utilization of machine, man & resources.
Handling AMR responsibilities & leading internal audit, surveillance & recertification audit of ISO 9001: 2008,
Maintain complete record of production, raw material, internal rejection, customer complaint & corrective & preventive action & packaging material.

Astt. Manager - Production Planning & Process Development
Jan. 2005 - March 2010
Sri Ram Compounds Pvt. Ltd.
Company Profile:
A leading producer of PP, PE, and PVC compounds for the food and beverage industries
Job Profile:
Complete responsibility of plant production, Process Quality, & Process development & general maintenance. on shop floor
Provide Job oriented, related customer requirement & new product development training to Production engineers, Workmen’s etc on time.
Troubleshooting of twine screw, single screw, compounding screw, kneader, and high speed mixer, different capacity of nauta & product Quality.
Effective production & planning to ensure on time dispatch, reducing energy cost or production cost, maximum utilization of machine, man & resources.
Handling AMR responsibilities & leading internal audit, surveillance & recertification audit of ISO 9001: 2008, TS 16949.
Maintain record of production, internal rejection, customer complaint & corrective & preventive action, packaging material, raw material.

Senior Engineer – Production
Dec. 2000 - Dec. 2004
Anjani Technoplast Ltd. Noida
Company Profile:
An ISO 9001:2000 certified company manufacturing Co-Extruded Plastic Sheets, Thermo-formed & Injection Molded Components, Sheet Metal Parts & anti-ballistic Products catering to majors like GE Motors, Du Pont, Samsung, LGEIL, Nor cool, GE –Industrial Systems, Hubbell Power Systems, DRDO etc.
Job Profile:
Maintain effective production schedules, trouble shooting of sheet extruder & vacuum forming Plant and ensure Production deadlines are meet. Supervise down-line employees and maintain their morale.
Handling manpower & prepare safe working environment at work place.
Developments of customized products for specific applications & as per customer expectation.
Analysis & Control of Process, Internal & External Failures with newer techniques such as SPC, SQC etc.
Enhancement of competence and awareness to meet customer expectations
through goal-oriented training of employees
System implementation and Document handling as per ISO 9001:2000 guidelines.

Engineer – QA
OCT. 1998 – DEC. 2000
Viney Auto Pvt. Ltd.
Company Profile:A budding organization manufacturing automotive-electrical parts like strip terminals, connectors, Switches, sheet metal & injection molded components.
Job Profile:
Analysis of new moulds, Press & Injection molded tools as per customer requirements.
Process Inspection of press shop & injection molding shop
Inspection of incoming materials & pre dispatches with documentation

Asst. Engineer – QA
Oct. 1994 – Oct. 1998.
PHB Engineering Ltd.
Company Profile: A leading manufacturer of bimetallic CR bearing, bush, Gudgeon pin & piston & others sheet metal, machined component. Company has 10 tones to 400 tone power press & special purpose machine
Job Profile:
Incoming inspections of Raw materials, on line inspection and final inspection.
To make quality plans, SOP, for improvement of Process, product quality & reduce internal & external rejection. .
Awareness & implementation of ISO 9002: 1994E Systems.
Impart training to employees to achieve desired quality goals
Customer complaint handling & implementation of CPAP.

Supervisor – QC
Jan. 1990 – Oct. 1994
Jain Camar Pvt. Ltd
Company Profile: A leading manufacturer of steam, water, gas turbines and its spare parts. company had different type of lathe m/cs, milling m/cs , grinders, shaper, vertical lathe, radial drill m/c etc. company produced different type of fixture, jigs & special type of tools.
Job Profile:
In process Quality Control, Inspections of incoming materials and finished goods
Development of jigs & fixtures, gauges and special purpose tools

Future Goals

Highly motivated, energetic, hardworking, result oriented Production Planning & Quality control professional, who is well organized, flexible and determined to exceed performance standards.
Seeking a leading position and challenging career with excellent growth prospects in a dynamic multinational workforce,

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