MBA (Operations) From ICFAI University
Post Graduate Diploma in Plastic Processing and Testing Technology From Central Institute of Plastic Engineering and Technology, Chennai.
B. Sc. From Rajasthan University, Jaipur 2000 to 2002
H.S.C. From Education, Rajasthan in 1997 to 1998
S.S.C. From Education, Rajasthan in 1995 to 1996
SAP R/3 4.7 PP Module ERP Certificate From Sky Info-technologies, New Delhi
O' Level Computer Course From DOEACC Society, New Delhi
CCC' Computer Course From DOEACC Society, New Delhi.
Assistant Manager-Production : From October-2014
Sen. Production Executive : April-2012 to October-2014
Company Profile: Leading manufacturer of plastics masterbatches and additives
Job Profile:
• Overseeing the Production Process.
• Drawing up a Production Schedule & ensuring targets are met.
• Process Technology transfer from R&D to production.
• Coordinating with Quality Control, Maintenance, Warehouse & Dispatch Dept for
related issues within set time schedule.
• Ensuring effective Production Cost & Reducing waste.
• Reconcile Material at shop floor to ensure consumption is within target levels.
• Analyzing the nature of breakdown & organizing for spares, repairing jobs.
• Identifying and Communicating Operating Unit Goals & Technical Opportunities.
• Ensuring Health & safety Guideline are followed.
• Supervising & Motivating Production team of Shift Engineers and Operators.
• Preparing SOP, MIS reports, ISO & QMS documentation, manuals & work
instructions for production operations for the unit.
• Identifying Training needs and ensuring proper training.
Job Profile as Production Exec
• Execution of Production as per planning.
• Ensuring Quality Standards for finished goods.
• Receiving MRP from Store, Analyzing Material after production & making reports.
• Troubleshooting for maximum productivity on various stages of production.
• Handling Preventive Maintenance & Sudden Breakdown of various machineries.
• Men Power utilization for maximum productivity.
• Handling SAP R/3 PP related data.
Accomplishments: R&D on special effect masterbatches and streamlined them to production that includes Pearlescent masterbatches, Metallic effect like Silver & Gold masterbatches, Glitter effect masterbatches, Fluorescent Masterbatch. Standardizing Mixing & Extrusion procedure, prepared temperature & processing profile.
Scrap & Waste Management and making it reusable, segregating scrap by material & grade wise, grinding or blending (kneading) as required. Making around 1.5 MT usable.
Production Engineer
January 2009 to December 2011.
Company Profile: Masterbatch manufacturer
Job Profile:
• Taking care of Master Batch Production on Various Extrusion machines.
• Colour Matching.
• Troubleshooting production process and profile
. • Standardization of Process conditions for various Polymer Compounds and Master Batch.
• Taking Care of various auxiliary machines, Gravimetric Feeder Setting and Material Ratio for Batch Production.
• Handling Sudden Break Down.
• Analysis and Improvement related to Man, Machine, Material and Method for Productivity & Quality.
• Initiating MRP, Preparing MIS Reports & other Documents.
Handling ERP Data Related to Production Dept.
Accomplishments:
Production of masterbatches from PET Bottle Flacks which are used for staple fiber production thereby minimizing Fifer Dying process.
Started Black PET Flacks Masterbatch with 20% to 45% Carbon Black loading (5MT/Day) and monitoring its Intrinsic Viscosity
Production Engineer
October 2007 to January 2009
Company Name: Nav Shikha Polypacks Pvt. Ltd.
Responsibility:
Responsible for Manufacturing Process of Pipe Extrusion, Injection Moulding, Bailing with Taking care of PVC Compounding and Quality Assurance.
Resource Monitoring and Controlling for Effective Utilization.
Carrying out Material Availability, Initiating Indents and Preparation Various ISO related Documents. Plan vs. Actual Weekly & Monthly Analysis.
Accomplishments: Analytical study of breakdown & Maintenance which is used for preparing preventive maintenance schedule, daily/weekly check point list at machine operator level, maintenance person level and critical spare parts list to minimize breakdown.
Made Product Process Parameter Label (Product Control Copy) for various injection molded articles to get targeted production, minimize mold and parameter setting time, reduced cycle time and avoiding unnecessary trial & error time.
System Head Silver
February 2005 to September 2007.
Company Name: Grace Polypacks Ltd, Jaipur
Responsibility:
Control on Manufacturing Process of Woven Sacks, Testing of Products and Maintaining Reports
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