Ref. No. : CA - 23565 - (Production - Compounds & Masterbatch – with 19.3 years in Plastic Industry)

Education

B.E (Chemical Engineering), From Jai Narayan Vyas University, Jodhpur, in 2004 with 71%

GATE From IIT-Delhi in 2004 with 91%

Diploma (Chemical Engineering), From Board of Technical Education, Jodhpur, in 2001 with 78%

H.S.C. From Rajasthan Board of Secondary Education, Ajmer, in 1996 with 59%.

S.S.C. From Rajasthan Board of Secondary Education, Ajmer, in 1993 with 61%.

Skill Sets

Experience in Chemical process and manufacturing operations, Production, Planning, Plant equipment maintenance and Commissioning.
Possess experiences in handling and manufacturing of various Chemicals, Agro chemicals, Polymers, Pharmaceutical and Fiber.
Expertise in Process Parameters Monitoring, Control, Process Analysis, Process and Operation Troubleshooting and Debottlenecking. 
Proficient in Control of Continuous and Batch process on DCS and SCADA System.
Proficient in Process Modification and Improvements. Skilled in  Plant Capacity Expansion, Pre-Commissioning, Commissioning and Process Stabilization. 
Possess experience in Pilot Plant Operations.
Exposure in conducting HAZOP, PSSR, Job Safety Analysis and Root Cause Analysis.
Conversant in Chemical Process & Fluid Flow Calculation, Understanding PFD & PID.
Certification In Food Safety Management System (ISO 22000) for Internal Lead Auditor.
Excellent knowledge of Environment, Health and Safety (EHS) and compliance.
Ski

Work Experience

Asst. Manager- Production: Since Jun 2013
Asst. Manager- Production: Aug 2008 to Jun 2012
Company Profile: Manufacturer of APIs, Solid Dosage Formulations, Radio pharmaceuticals, Allergy Therapy Products, Advance Intermediates, Fine Ingredients, Crop Science Ingredients, Life Science Chemicals and Nutritional Products. 

Deputy Manager-Production
June 2012 to June 2013
Company Profile : Engaged into Specialized pharmaceutical intermediates, Active pharmaceutical ingredients (APIs) & finished dosage formulations.

Process Engineer
Feb 2006 to Aug 2008 
Company Name : Grasim Industries Ltd.

Job Profile :
Production:
Planning and Drawing up production schedule as per dispatch planning and Overseeing production process.
Process monitoring and control, Plant equipment maintenance and effective utilization, Process and equipment troubleshooting.
Managing raw material and man power for efficient utilization and to increase productivity in given and available resources.
Ensuring that production related policies and procedures are followed with due regard to safety.
Imparting trainings to man power about safe working practices.
Ensuring that production is Cost-effective, On-time and meeting Quality standards.
Ensuring Raw material and Packaging material constant availability and optimal inventory of Spares and Consumable related to production.
Improving and maintaining the 5S, TPM activity in the plant and Preparation of related documents.
Preparing the plant, team and documents for internal and external audits. Coordinate with audit teams to ensure compliance with audit requirements.
Handling of Deviations occurred in manufacturing process and implementing necessary correction, corrective and preventive actions.
Managing production team in all shifts efficiently including shift planning, shift schedule preparation and effective job distribution.
Ensure cleanliness, Hygiene and House keeping in the work area. 
  
Operations:
Responsible for smooth operation of the plant in all shifts.
Glass column Photochlorination, Chlorination, Neutralization, Layer separation, Dehydration.
Batch and Continuous distillation, Steam distillation, Atmospheric and vacuum distillation,
Cl2 Vaporization, Compression and Scrubbing in fully DCS Plant.
Handling of   Rotary vacuum filter and dryer, ANF, Fluidized bed dryer, Multi effect evaporation and Utility section.
Maintenance, Calibration and Troubleshooting for Machine and Process on a regular basis for higher productivity and efficiency.
Improving and maintaining of plant Reliability and Availability.
Optimizing process to Decrease downtime, Increase productivity, and Reduce energy consumption and Costs.
Liaising with Maintenance department for Predictive and Preventive Maintenance, Shut down, Start-up and Modification required if any. 
Formulating different saving schemes in view of Cost effectiveness and rationalization; oversee scheme and modification jobs.
Ensuring constant adherence to safe operating procedures, use of PPEs to avoid any accidents & illness.
Ensure following of strict adherence to work permit procedures.
Giving Training about new equipment, machine & safe operation and ensuring strict adherence to SOP.
Ensure waste elimination, zero losses, and zero leakage. 
Keeping track of effluent generation and coordinating With EHS Department “Zero Discharge” related Issues.

Process Enhancement/ Business Process Re-engineering:
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Identifying & implementing specific projects and plant modification to improve the safety, reliability, integrity, efficiency, operability and capacity of the systems. 
Optimizing current processes through trials; developing trial plans, executing trial runs, process stabilization and adoption of new process in the system.
Exposure in Process development of solution polymerization reaction based on IPA as a solvent in plant.
Actively involved in Pilot plant process development of highly viscose polymer.
Experience in commissioning of highly viscous polymer preparation reactors, Polymer transfer pumps, Polymer filters, Polymer drying evaporators
Expertise in Pre-commissioning, Commissioning of new units either for existing chemical manufactured or for entirely new process.

Project Execution:
Determining work procedure for Installation, Pre-commissioning and Commissioning of new equipment and machine, Prepare work schedule and Expediting work flow for timely & successful completion of project.
Leading Equipment Installation, Pre Commissioning, Commissioning, Plant trial run and Stabilization.
Ensures Safety related activities for the process scheme i.e. working with Safety team for the pre commissioning and post commissioning, HAZOP study and implementing suggestions of Safety department.
Preparing Plant Expansion Report, Equipment and Process Validation Report, SOP, Raising Change Control.

Documentation & Quality Compliance:
Preparation and Review of relevant SOPs, BPRs & work instructions for production & operations.
Preparation and review of both Cleaning and Process validation Protocols and Reports.
Performing Qualification and Calibration of equipments and instruments.
Impart training to all employees, pertaining to Quality implementation and Compliance

Unit Process & Operations Handled
Glass column photochlorination, Chlorination, Fractionation of 2CP.
MEE Operation, Steam distillation, Glass lined reactor, Leaf Filter, RVDF and Centrifuge Operation.
Organic scrubbing, HCl recovery and drying of Cl2 gas, Sodium hypochlorite, Sulfuric acid handling.
Distillation of Crude Mentha Oil, Sodium reaction, Hydrogen (Synthesis) reaction in SS Reactors.
Solution Polymerization reaction, Solvent stripping of polymer and Polymer Filtration.
Drying of highly viscous polymer in Agitated thin film evaporators and fluidized bed dryer.
Viscose polymer preparation, Dry process solvent spinning, Solvent recovery, Ion Exchange. 
After treatment, Conveyor drying and Non woven of cellulosic fiber.
Deep bed and candle Filtration, Ion exchange Columns, Vacuum flash distillation.
Commissioning of Polymer Reactor, Multi Effect Falling film evaporators, Conveyor dryer, Fluidized Bed Dryer, Vacuum system, Pumps and Compressor.
Commissioning of Kettles, Centrifuges, MSPTFE lines, Non-Woven machine.

Product/Chemicals
Manufacturing and handling of agrochemical and intermediate product. Caustic, Chlorine, HCl, Sulfuric acid, Hypochlorite handling.
Menthone, Menthol, Sodium, Hydrogen gas, Caustic soda, Boric Acid, Renay Nickel Catalyst.
Pharmaceutical and Food Grade Solid Poly Vinyl Acetate Resin of different Molecular weight, Viscosity and Melting point.
Vinyl Acetate Monomer (VAM), Ethanol, Iso Propanol (IPA), Polyvenyl acetate
Cellulosic Staple Fiber of different Length, Denier and Tenacity by Liyo-Cell Process, Anti oxidant, cellulosic pulp, Non woven fiber.
Cellulosic polymer, N-Methyl Morphiline Oxide Solvent, Ion Exchange Resins., HCl, Caustic, Sodium hypo chloride and Soft finish solution.

Future Goals

Seeking Assignments in Chemical, Agrochemical, Pharmaceutical, Polymer and Fiber producing industry for Production, Process and Manufacturing Operations, Process engineering and Commissioning

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