• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 22 Year(s)

Education

MBA (Production Operations)From MDU, Rohtak, in 2009

B.Tech. (Plastic Technology) From HBTI, Kanpur in 2003

Skill Sets

Proficiency in executing cost saving measures and modifications to achieve substantial reduction in expenditures and work within the budget .
Skilled in managing inspection & testing activities involving resource planning, in-process inspection, team building and co-ordination with internal/ external departments.
Expertise in designing world-class systems and implementing processes for attainment of company’s objectives.
Demonstrated excellence in carrying out research related tasks for achieving the planned periodic schedules .
Possess in-depth knowledge of Twin Screw Extruder, Injection Moulding Machine.
Gained skills in R&D machines such as Haake Rheometer, DSC, FTIR, TGA, HDT & VST, etc.
Adroit in handling multiple priorities, with a bias for action and a genuine interest in personal and professional development.
An effective communicator with excellent inter-personal and analytical skills.

Windows 9x/NT/XP and MS Office
SAP 4.6 C ERP QA Module

Work Experience

Deputy Manager
Since Jul 2007
Company Profile: Manufacturer of PVC Compounds for wide applications Automotive Industry, Healthcare Industry, Wires & Cables, Pipes & Fittings etc.
Job Profile:
Working with 14 member’s team as Dy. Manager and my reporting to Plant head/Business Head.
Handling the development of color & master batch compounds as per customer requirements.
Analyzing and implementing the tests & procedures properly.
Carrying out investigation pertaining to product modification.
Accountable for test specimen preparation through injection molding machine (Ferromatic Milacron and L&T Demag)
Establishing the process parameters as per modification in recipe.
Determining the root cause of quality abnormalities and taking action accordingly.
Responsible for development of wire & cable and automotive, medical, bottle, rigid fitting grades, etc.
Conducting research for cost reduction and quality enhancement on daily basis.
Providing technical support for resolving product related issues.
Addressing and resolving customer’s complaints.
Interfacing with supplier for purchase of raw material & new chemical.
Maintain testing equipment and laboratory areas in excellent working (in align with 5S) order and identify new equipment and testing that may be required to enable and improve our product development and technical support activities in area of responsibility
Developing annual machine maintenance plan and schedules for calibration of laboratory equipment.
Complaints handling & solve them with customer satisfaction and give technical support to Marketing.
Development of Strong partnership with internal stake holder involving, Quality Assurance, Manufacturing, Business, I-PAC R&D, Corporate with Transparent Model of Governance involving Review & interaction mechanism during each stage of program for incorporating suggestions/modifying approach in value generation/improvement program.
Carried out CPVC product development. The Axiall (USA) Corporation best CPVC Compounder in world.

Sr.Executive - Production
Jun 2003 to Jun 2007 
Company Profile: Manufacturer of Rexine, Manufacturer of PVC Coated Fabric, PU/PVC Cloth
Job Profile : 
Maintained coordination with Target Planning Department for accomplishment of production.
Managed the shift operations that involved mixing machines, triple roll mill and High speed mixers.
Carried out process troubleshooting and sustained efficiency in the same.
Ensured 5s implementation on shop floor.
Evaluated the test results to know the suitability of particular chemicals for specific grade wise applications. 
Accountable for preparation of all incoming rejection records.
Enhanced the quality of product through various corrective & preventive actions against the non-conformities .
Ascertained reduction in rejection/rework through evaluation of non-conformities of products. 
Responsible for database creation and online color measurement of master batch & profile grades in Minolta Color Spectrophotometer.
Sustained the quality of in-process & finish products and raw materials (additives).
Assured documentation and implementation in compliance to ISO 9001, ISO 14001 & OHSAS 18001.

Core Competencies
In depth knowledge of colour theory, developed colour library by storing our existing colorants into database of the software. same allowing us to achieve even the most difficult colour or unknown formulas.
Familiar with various systems IMS, SPC, MSA, 6 Sigma,5S, kaizen, Poka-Yoke  & functioned as an Internal Auditor of ISO/TS:16949/2009 & ISO:9001/2008.
Successfully completed the Internal Auditor Training for ISO/TS:16949/2009 & ISO:9001:2008 certification audit.
Implementing various QMS Documents like : SPC, MSA, 7QC tool, APQP, PPAP, FMEA, AAR etc.
Prepare the monthly MIS , Making MPS presentations & other power-point presentations.
Maintaining HIRA. continuous updation of Annual safety plan.
Maintaining risk Assessment of all Equipments.
Improve behaviour based safety (BBS) system.
Taking stringent quality measures including preparation of necessary documents to ensure compliance with standards & customer’s requirements 
Implementing research and technology techniques mainly in Polymer and specialty chemicals based on in depth business potential analysis and manufacturing capabilities for value generation through new/improved products and OPEX reduction in manufacturing process. Technology development and continuous improvement in shortest total time cycle through in house efforts to meet business and manufacturing requirements for sustaining high growth and enhanced profit with Global benchmarking.
Coordinating the entire development activities including requirement analysis, planning and specifications finalization.
Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications.
Organizing day-to-day research activities and resolving procedural problems on timely basis.
Support of process technology to Engineering division for development of new basic processing equipments.
Certification of processing capability in a new equipment for the product of desired quality standards.

Career Accomplishments
40 No. of economic PVC master batches & precoloured compound developed.
CPVC product developed & successfully run into market
Generated annual cost saving 50 lacs through reprocessing & reformulation of compounds

Future Goals

An achievement oriented individual aiming for middle level assignments in Research & Development/New Product Development/ Technical Support with an organization of repute preferably in Polymer industry