Ref. No. : CA - 13096 - (Production - Compounds & Masterbatch – with 28.2 years in Plastic Industry)

Education

Post Graduate Diploma in Polymer Science and Rubber Technology from Indian Institute of Technology, Kharagpur, through Indian Rubber Institute New Delhi with First Class in June 2009.
M.Sc. in Organic Chemistry from Jiwaji University, Gwalior with 1st Division in 1994.

Skill Sets

Computer Knowledge:
Operating System Windows 98, Windows XP.
HOME 7 Packages MS Office 2007, MS office 2010.

Diploma Course Completed:
P.G Diploma in Management from IGNOU New Delhi with B grade in Dec 2004.
P.G Diploma Production & Operation management from IGNOU New Delhi with B grade in Dec 2004.

Work Experience

Asst Manager- Rubber Mixing
Since June 2010
Company Profile: Manufacturer of seals and precision molded products.
Job Profile:
Compound Mixing, shapes production
Vendor search for new and indigenous chemical source against imported, Rubber testing lab,
Control and handling PLC control mixing dept.
Conduct PPAP of NBR / FKM / ACM Compound with APQP.

Manager- Technical & Production
Nov 2008 to June 2010
Company Profile: Supplier and Manufacturer of Tyre, Tube & Flaps,
Job Profile:
Head of compound mixing,
All responsibility related to compound development ,
Process for all product i.e. PCTR , Tyre patches, Butyl Tubes , Automotive Tyre , vulcanizing solutions , cushion gum etc, Including Lab.
To minimize scrap/ wastage & rejection in all locations, Cost reduction exercise with alternative source of materials.
Responsible to achieve targeted output from the unit.

Asst Manager- Production
Feb 2008 to Nov 2008
Company Profile: ALP Overseas Pvt Ltd. Manufacturer and exporter of EPDM solid, sponge whether strips, NBR, PVC low density foam.
Job Profile:
Responsible for KRA based production activity, Extrusion production of different type of EPDM rubber profile, NBR / PVC rubber for thermal insulation sheet & pipes, Quality control of product by on line testing of products with dimensions & design by profile projector, Maintain quality parameters as required by customers, Strictly adhered TS 16949 procedures in all section of production, Minimize wastage scrap and rejections control

HOD Production
Aug 2007 to Feb 2008
Company Profile: Relaxo Footwear Ltd., Manufacturer of Men, Women & Kids Footwear, Casual Shoes, Fancy Shoes, Sandals & Shoes.
Job Profile:
Overall responsibility to all production activity related to shoe manufacturing unit, Compound mixing NR , NR/ BR , EVA based, Calendaring Coating of rubber with the cloth, Profile calendar for different shoe sole, Cutting and stitching of different shoe parts, Shoe sole molding section, Shoe Building vulcanization, inspection and packing,

Manager Quality Control
Asst Manager (QC & Production)
Officer Quality Control
Oct 1999 to Aug 2007
Company Profile: Unipatch Rubber Ltd - leading Exporter, Manufacturer & Supplier of Tyres & tubes material like radials, cross ply tyre patches, tubes.
Job Profile as Manager Quality Control
Overall responsible for rubber compound related to formulation follow up for compound mixing, calendaring section, Overall responsible for compound QA/QC laboratory for Incoming, In process And finish product testing, Responsible for total QA/QC department for timely calibration of testing and measuring instruments in the lab and shop floor, Establish quality standard as per quality management system, Handling of customer complaints and regular rework control, Control of all process related activities in all production areas, Technical activity SAP, SQC, ISO and kaizen,Control of production activity related to export order &specific material requirement to customers, Responsible for 3rd party inspection for export consignment.

Chemist- Technical & R & D
Feb 1998 to Oct 1999
Company Profile: Super Seals India Ltd. Manufacturer of Seals, Oil Seals & Industrial Seals.
Job Profile:
I was involved in the various type of compound development e.g. NBR/ CR/ FKM/ EPDM Rubber/ Silicone Rubber/ACM for seals & flexible Hose, Testing of all incoming raw materials , metal to rubber bonding agent, Testing of all rubber compounds related to rheological and physical properties & ageing properties as per requirement,

Supervisor (Quality control & Lab)
Feb 1995 to Feb 1998
Company Profile: Unipatch Rubber Ltd. Manufacturer & Supplier of Tyres & tubes material like radials , cross ply tyre patches, tubes.
Job Profile:
Incoming raw materials/ in process material testing & Finish product testing as per specification. Process control & documentation control as per ISO requirements.

Different type of rubber industries and handled all activities related Quality control lab for incoming raw materials, in process testing, Finish product testing, New compound development, process & trouble shooting in different type of rubber compound , production shop floor activities in manufacturing of different type of rubber products, i.e.
Automotive tyre Auto, scooter, motorcycle, Adv, Tractor.
Automotive tubes Butyl tubes for all sizes.
EPDM based rubber profile and door seal ,
NBR /PVC based thermal insulation sheet and tubes,
PCTR ( Precured tread) , Tyre Flap, Curing Envelops & curing bags,Tyre & tube repair patches, Cushion gum , Vulcanizing solutions & retreading materials
Automotive oil seals & Dust seal
Flexible hoses Fuel line, Water hose, Mining and Chemical hose.
Footwear (canvas rubber shoes, EVA based sandal / slippers, EVA sheet, Sports shoes.
Analytical and problem solving skills
Willing to learn & experiment try new methods and take risks, if and when needed Adoptability, Co-operation & adjust according to situation.

Technical, Lab, Process and Production :
Compound mixing in Inter mix / kneader.
Handling all activity related to Quality Control Lab .
Process control bonding solution.
Prepare daily & monthly MIS , SPC / SQC techniques
Work in close coordination with the operators and established work instruction for all process equipments.
Ability to spend time on the shop floor to achieve desired specification in finished products as well as process parameters
To motivate and control the manpower so as to achieve continuous improvement in productivity.
Capacity utilization of Man, machine & materials for achieve production and productivity on all production lines / equipments.
Implementation & control petrol inspection in all production process.
Implementation of 5 S, Kaizen system at shop floor level.

Future Goals

Looking for a position in a company which would refurbish my skills and help me in attaining professional competence in the field of Technical and production to make worthwhile contribution towards Organization, Society & self.

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