Ref. No. : CA - 26763 - (Production - Compounds & Masterbatch – with 16.9 years in Plastic Industry)

Education

B.Tech Polymer From College Of Engg & Technology, Akola, Amaravati University in 2007 with 71.38%

Diploma In Plastic & Polymer From Govt. Polytechic Amaravati, in 2003 with 69.80%

Skill Sets

Experience of implementing 5S, Kaizen and Six Sigma methods which proved to be very helpful to achieve optimum production levels with highest quality standards by implementing proper layout of the production area and right distribution of work as per the skills and capacity of each employee.
Ability to work efficiently and always attention towards high production rate with better quality.
Having good knowledge towards extrusion process.
Having good knowledge towards Polymer and additives used in compounding.
Ability to work single as well as with the team members.
Having good communication skill to interact with the people.
Knowledge to analyze and make critical changes in Production cycles to achieve fast and accurate production with minimum loss and effective energy saving.

Assess and monitor production process, materials and schedules in the production floor. `
Hires and trains factory workers for the production line.
Attends seminars and conferences for additional traini

Work Experience

Deputy Manager Production
Since Jan 2018
Company Profile: Manufacturer of Engineering Plastic Compounding glass filled,mineral filled, PA6, PA66 & PP Compounding for automotive industry
Job Profile:
Take daily reviews of productivity, quality, wastages, down time and suggest corrective actions required.
Ensure monitoring of production volumes, wastages, as per Budget.
Coordinate with Production Planning for prioritizing the production activities.
Maintains discipline as per the laid down policies and reports /recommends disciplinary action if necessary and Follow Corporate Safety guidelines as defined.
Ensures on the and off-the job training to all the associates in their related area of operations.
Contribute to a work environment that fosters pride in being part of a winning
Team and promotes personal growth.

Machine and Material Handled:
Steer Extruders (Omega 50)
Coperion ZSK-70.
Automatice feeding system through LIW feeders
Neoplast Mixers
Injection molding machine
Ancillary equipment like Pulveriser, Deduster, Dehumidifier, Dryer, Blender, Muffle Furnace, Automatic bagging packing machine, Fume Collector, Dust Collector

Processing :
Blending and Alloying
Reinforced and/or Filled Polymers
Flame Retardant Polymers
Interphase Grafting and Reactive Processing
Antistatic and Conductive Resins
Liquid Addition
Melt Filtration
Devolatization
Multiple Feed Points
Downstream Feeding
Strand Cut or Underwater Pelletization
Additive Masterbatches
Color Concentrates
End to End Solutions from warehousing to Shipping.

Additives to be used:
Glass Fibers
Carbon Fibers
Minerals (Talc, Calcium, Carbonate, Mica, etc.)
Process Stabilizers
Lubricants
Silicone and Other Oils
Pigments (inorganic & organic)
Flame Retardants
Ultraviolet / Heat Stablizers
Antiblocking Agents
Antioxidants
Nigrosine dyes
Carbon Black

Deputy Manager
Sept 2017 to Jan 2018.
Company Profile : Manufacturer of a wide range of Colour, White, Black Master Batches, Anti-fibrillation/Filler Master Batches, and full range of Additive Master Batches for Plastics Industry.

Process Engineer
Sept 2014 to Aug 2017
Company Name : PolyOne Polymers India Pvt. Ltd.
Job Profile :
The Process Engineer is responsible for establishing and maintaining production process condition at defined standard.
The Process Engineer has primary responsibility for ensuring that all Products have proper defined process parameter as per defined standard and tolerance.
The Process Engineer is also responsible for shift activity in case of Production Supervisor on leave.
Process Engineer is the member of the Production Management team and together accountable for meeting the monthly, quarterly and annual Production target (Defined under KPI) of the company.
The sales and strategic marketing activities of your team will be designed to achieve these revenue goals. These in turn are essential in meeting all company goals.
Guarantee satisfaction and value for internal customers. (Sales, QA, Purchase, etc.)

Take daily reviews of productivity, quality, wastages, down time and suggest corrective actions required.
Ensure monitoring of production volumes, wastages, as per Budget.
Coordinate with Production Planning for prioritizing the production activities.
Prepare periodic departmental MIS highlighting achievements/ failures.
Preparation of daily/weekly/monthly MIS through SAP data.
Maintains process parameters to achieve consistent product quality.
Design as well as review Twin Screw Extruder Screw Profile to optimize process parameter / condition.
Work as Production planner as and when needed.
Resolves in process quality issues and guide the shift supervisors develops accordingly.
Initiates preventive actions to avoid non-conformities, if any.
Develops appropriate reporting and recording system of the production process to eliminate any chance factors for deviation.
Ensures setting and monitoring of prescribed process parameters for required product specifications.
Maintains discipline as per the laid down policies and reports /recommends disciplinary action if necessary and Follow Corporate Safety guidelines as defined.
Ensures on the and off-the job training to all the associates in their related area of operations.
Contribute to a work environment that fosters pride in being part of a winning
Team and promotes personal growth.

Machine and Material Handled:
Krauss-MaffieBerstoff Twin screw Extruder (ZE-40).
Steer Extruders (Omega 20, 30, 40, Alpha 40 S).
Coperion ZSK-70.
Neoplast Mixers (10, 50, 250, 350, 500 Liters).
Injection molding machine - L&T and Boy make.
Ancillary equipment like Pulveriser, Deduster, Dehumidifier, Dryer, Blender, Muffle Furnace, Automatic bagging packing machine, Fume Collector, Dust Collector.
ETP (54 CMD) and STP (20 CMD).
Nylon, ABS, PP, PE, PBT, PET, PS, PVC, EVA, SAN, PC, POM, TPU.
Having good knowledge towards the additives used in color masterbatch.

Housekeeping and GMP:
Maintains high standard of housekeeping and GMP levels on the shop floor.
Implements safety and health measures as per laid down procedures.
Takes periodic reviews of housekeeping and GMP levels with the department associates with view to enhance the standards.

Training/Project/Achievements:
Yellow belt training completed on Lean Six Sigma.
Working as KAIZEN Leader at PolyOne plant and attained KAIZEN Leader training at Germany and Spain.
Success fully driven the KAIZEN project on Reduction in Change over time at PolyOne India plant.
Working on EHS management system & MPCB legal compliances required for industry level.
Working on SEM (Specialty Engineering Material) project line which includes Erection and \commissioning work.
Successfully completed the project on energy saving by implementation of VFD drives on ancillary equipment like Fume collector and Dust collector.
Appreciation from management for doing the improvement in through put PVC grades.
Successfully completed the training on EHS management driven by Indus Enviro.
Completed Screw profile design training at Bangalore in M/s Steer Engineering.

Production Engineer
July 2007 to Aug 2014
Company Name : Finolex Cables Ltd.
Job Profile :
Working as a Production Engineer in Compounding Department.
Handling two BUSS machine extruder and twin screw extruder for master batch manufacturing different grades of cable compounds.
Handling high speed mixers for making dry blends of different grades.
Making formulations for different grades of cable compound.
Placing the formulation on atomization according to batch size and also setting of temp on mixer.
Checking temp of each zone of barrel as well as oil level in heat exchanger.
Arranging raw material as per requirement for the grades.
Having good knowledge towards additives used for compounding of PVC such as filler, plasticizer, lubricants, antioxidants, flame retardants, stabilizers etc.
Man power arrangement as per requirement.
Solving technical problems occurs during the time of production.
Attention towards health and safety programs.
Attention towards the pollution free environment.
Working in process engineering.
Working in SAP PP module.
Attention towards the regular maintenance process for BUSS machine extruders and mixers.
Planning, monitoring, M/C shop production, tool management, manpower handling, work distribution, handling shift production activities. Well aware of operating & setting in M/C shop.
Preparation of daily /weekly /monthly reports, MIS report and presenting the same collecting information on the process sheet of production and testing and submitting to head of the department.
To Increase Yield of Machine & manpower by setting optimum cycle time.
Trouble shooting during process of grades manufacturing .conducting preliminary checking of all machine parameter as well as raw material required for the grades.
Supervised marketing department for purchase of equipment and materials for production to meet the standard of industry
Timely reporting to senior production manager about execution of plans and records maintained for effective production.
Parameter setting for new product as well as planning of new grades setting on machine.
To solve & analysis customer complaint by evaluating man, machine, material, tool & process.
Provides schedules and shifts for factory workers depending on need and production quota.

Future Goals

Intend to build a carrier with leading Corporate, which will help me to explore myself fully and realize my potential. Willing to work as a key player in challenging and creative environment. I can utilize my skills and knowledge to enhance the position and reputation of that Organization.

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