• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Pune
• Work Experience: 20.1 Year(s)

Education

B.Tech in Polymer & Plastic Technology from Amravati University in 2002.

Skill Sets

Computer Proficiency:
Basic Knowledge of Computer.

Work Experience

Manager Production
Since Mar 2011
Company Profile: Manufacturer of plastic compounds, phenolic resins etc.
Job Profile :
Responsible for managing production and quality control in manufacture of PP compounds.
Responsible for maintaining raw material consumption report.
Steered complete operation of compounding plant.
Instrumental in controlling of color matching of compounds.
Instrumental in developing and maintaining grade history attained significant reduction in process down time.
Initiatives to streamlined / enhance production process like high speed mixing process, auto feeding system.
Planned and controlled production process and directed efforts of workforce to maximize productivity.
Developed plan for implementing new process concepts for production optimization and developed guidelines for the sequencing of manufacturing activities on the shop floor.
Coordinate, set up and implement SOP for all production operations for timely production of all products within quality parameters.
Responsible for the process development.

Production Supervisor
Feb 2010 to Feb 2011
Company Profile: Manufacturer of Olefins, polyolefins and the Commercial production Ethylene and Polyethylene.
Job Profile :
Accountable for commissioning of PP plant of 3000 kg /hr capacity, PE plant of 3000 kg/hr capacity.
Coperion Auto raw material loading system.
Monitoring the process parameters and ensured optimization of plans to meet the specified consumption and product specification
Involved in rendering productivity of equipments by minimizing equipment breakdowns
Oversee production, trouble shooting & inventory control management while planning and conceptualizing the strategies for the accomplishment of production target within a specified time and quality parameters.
Accountable for identifying and developing alternate vendor source for achieving cost effective purchases of raw materials and reduction in delivery time.
Oversee the production process, drawing up a production schedule, ensuring that the production is cost effective. Ensure implementation and evolution of safety procedure.
Ensure planned KPI s of efficiency and performance are met or exceeded. Track competencies of subordinates and provide leadership and development as required to achieve the objectives.
Develop and track improvement in reduction of planned hours. Coordinate, set up and implement SOP for all production operations. Ensure that products are timely produced within the quality parameters.
Manage the adherence to prescribed procedures to ensure first pass quality meets or exceeds planned goals.
Ensure continual improvement with overall quality of product. Ensure compliance with Health and Safety policies, systems and processes. Work out the human and material resources needed.
Ensure complete compliance to prescribed QMS, GMPs and 5S processes. Institutionalize manufacturing Best Practice Tools and Processes.
Draft a timescale for the job. Ensure prescribed line is completed timely. Estimate costs and setting the quality standards. Manage the manufacturing operation consistent with the company operating guidelines.
Assess manufacturing operations staffing and skill requirements. Develop plans to address needs.
Establish manufacturing priorities and allocate the resources. Ensure compliance with environmental policies, systems and processes. Ensure effective management of performance in the department to meet business needs.
Identify & develop suppliers/ vendors for purchases of capital equipments i.e. outsourced parts/sub assembly development. Assist vendors in improving their quality based on the production feedback & criterions such as percentage for rejections, quality improvement rate, timely delivery etc.
Provide Training and motivation of new incumbents and manpower handling
Concern for safety health & Environment and strict enforcement of safety norms.
Technical up gradation of the process leading to good quality high output at low cost and Active participation in R & D trials
Implementing quality systems & Procedures in the organization to ensure smooth flow of operations.
ISO 9001 (2008 version) Quality certification obtained during our association.

Production Manager
Aug 2008 to Jan 2010
Company Profile: Indian Oxides & Chemicals Ltd., Leading manufacturer of Antimony Trioxide in the domestic market.
Job Profile :
Responsible for managing production and quality control in manufacture of FR and non FR based master batches and compounds.
Planned and controlled production process and directed efforts of workforce to maximize productivity.
Formulated plan for implementing new process concepts for production optimization and developed guidelines for the sequencing of manufacturing activities on the shop floor.
Defined operational parameters and ensured strict adherence thereto to generate maximum operational efficiency.
Involved in Selection of raw material
Formulated plan for inspection, shutdown jobs preparation & execution, Breakdown analysis & action plans and Preparation of annual maintenance plans.
Led & guided the team in ensuring compliance to all Safety norms to minimize/achieve ZERO accidents through appropriate fire protection system & safety equipments.
Spearheaded Productivity Improvement Activities required producing components while controlling the cost and maintaining world class quality.
Improved operational efficiency by enhancing capacity utilization, reducing rejections and non-value added activities and logistics improvement.
Structured annual operational budget and implementing control measures to contain expenses within defined limits.
Practiced predictive and preventive maintenance techniques to systematically address maintenance problems and ensure maximum operational availability of machines.
Controlled color matching of compounds & master batches.
Developed screw design for high filler loading FR master batch, low shear & for compounds.

Senior Production Engineer
Jan 2007 to Aug 2008
Company Profile: Machino Basell India Limited, Manufacturer of PVC & PU Products, Engineering, Plastic, Polyethylene Plastic & Polyolefins.
Job Profile :
Expertise in production management led efforts across production planning and control thereby ensuring strict adherence to the time schedule, quality standards and total productivity maintenance whilst achieving pre-set production target.
Adept at maintaining perfect coordination with the production team & all internal/external parties to freeze the technical parameters/ work scope to iron out any ambiguities.
Professional competencies in mobilizing and judiciously managing resources with structured inputs in the domains of production planning, monitoring, liaison & coordination, supplies and up time of equipment to ensure smooth production operations within defined time/cost parameters.
Formulated operational strategies for the various functions by carrying out long term & short term quality planning in line with the organization requirements.
Optimized resources while identifying and mitigating bottlenecks in the line. Involve in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters with minimum waste generation.
Tasked with implementation of predictive, planned & preventive maintenance practices of molding Machines to maximize functional availability.
Framed/ implemented strategies for various processes right from the conceptualization till final stage of production to streamline the operations. Minimized performance bottlenecks and delays for achieving high productivity with optimization of production
Identified & systematically influenced factors that drive cost, quality & schedule while using skills & expertise in technical projections and maintenance operations. Handled operations for improvement in existing products based on market trends & requirements.
Minimized performance bottlenecks for achieving high productivity with maximization of man, material & machine. Handled operations for improvement in the existing products.
Prepared SOPs, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.

Key Achievements :
Developed & maintained Colour history for proper selection of colour package.
Reduced colour set-up time.
Reduced change over time by incorporating new fittings.
Maintained proper production planning by coordinating with planning department helps in reducing change over time.
Commissioned a high speed Extrusion Line with 3000 kg / hr output.
Improved machine capacity utilization up to 94 % and increased production form 1500 tons to 1750 tons per month.
Member of the project for selection and installation of new extrusion line of 250 kg / hr O/P

Senior Production Engineer
Apr 2005 to Jan 2007
Company Profile: Aalekh Polymers Pvt Ltd.
Manufacturer of Polypropylene Compound, Styrenic Compound, Nylon Compound, Speciality Additive Masterbatches, PBT Compound, Polycarbonate Compound, Color Masterbatch.

Production Engineer
Oct 2002 to Mar 2005
Company Profile: Apras Polymers & Engineering Company Pvt Ltd,
Manufacturer and Exporter Of Injection Moulded Parts, Moulds, Injection Mouldings, Handles, Trays, Wheels, Combination Locks, Plastic Products, Nylon, Luggage Parts, Capacitor Component, Cans.

Future Goals

Seeking challenging and growth oriented opportunities in the industry.