Ref. No. : CA - 14255 - (Production - Compounds & Masterbatch – with 26.3 years in Plastic Industry)

Education

Lead Auditor ISO 9001:2008 from TUV NORD Feb 2014.

PG Diploma in Quality Management from Bharadhidasan University, Tamilnadu in Apr 1997, with 63%

B.Sc Electronics from Bharadhidasan University, Tamilnadu, in Apr 1996, with 61%

Skill Sets

Key Areas Handled
Product Development
Responsible for the design and development of the new customers.
Development of artworks and making printing plates.
Troubleshooting against design validation results.
Responsible for trouble shooting and performing root cause analysis analyzing to critical issues.
Lab management and inventory control.

Project Management
Requirements analysis, Risk analysis and achieving competitive quote for the project
Conduct review meeting & resolve technical issues relating to process and product failures.
Project planning, Schedule team discussion, weekly Client/vendor discussion, plan resource requirement, resource allocation and training.
Validation, delivery, version control and maintenance.
Customer care through QC tools.
Cost cutting analysis
Waste control analysis
Manmanagement


Work Experience

Quality Assurance Manager
Since March 2013
Company Profile: Ledaing manufacturer of masterbatches
Job Profile:
Quality Assurance
Planning as per the marketing requirement
Planning to fulfil the production requirement
New Product development.
Ensuring the quality parameters of incoming and in process materials
Cost reduction and increasing the productivity.
Waste control analysis.
Training and developing the subordinates.
Implementation of 5S and ISO 9001:2008..
Implementation of BPCS (IBM ERP) module and BABTEC.
Projects executed
Development of quality system with training the new semi-skilled employee.Stores planning of material management.
Vendor development.
Customer Support.

Production/Quality Manager
October 2012 to March 2013
Company Profile: Leading Exporter, Manufacturer, of woven sacks, cement bags, poly woven sacks
Job Profile:
Production/Quality

Production/Quality Manager
April 2010 to till February 2012
Company Name: Bharathi Polymers India Pvt. Ltd.
Job Profile:
Production/Quality
Planning as per the marketing requirement
Planning to fulfil the production requirement
Ensuring the quality parameters of incoming and in process materials
Cost reduction and increasing the productivity.
Waste control analysis.
Training and developing the subordinates.
Handling purchase department, co ordination with corporate office.
Implementation of SAP, Maintaining PP, QM and MM module.

Projects executed
Development of quality system with training the new semi skilled employee.
Stores planning of material management.
Vendor development.

Production/Quality Manager
December 2008 to Feb 2010
Company Name: Raffia Bags (K) Ltd., Kenya
Job Profile:
Production/Quality control
Planning as per the marketing requirement
Planning to fulfil the production requirement
Ensuring the quality parameters of incoming and in process materials
Cost reduction and increasing the productivity.
Waste control analysis.
Training and developing the subordinates.

Projects executed
Wastage analysis and control.
Cost control by reducing the weight with proper strength.

Assistant Manager - Production/Quality
July 2007 to November 2008
Company Name: Jumbo Bags Ltd.
Job Profile:
Production/Quality
Integrated project management - Requirements, specification, scheduling Integration, Validation.
Production Planning, Service support and Customer interaction.
Developing new contractor with the effective output.
5S and KAIZEN Implementation.

In charge- Production
May 2006 to May 2007
Company Name: FIPCO
Job Profile:
Production
Design and development of sample bags.
Integrated project management - Requirements, specification, design phase, scheduling Integration, Validation.
Production Planning, Service support and Customer interaction.
5S Implementation.

Projects executed
Traceability and accountability maintained in the Plant.

Assistant Manager 0 Production/Quality
Feb 1998 to April 2006
Company Name: Jumbo Bags Ltd.
Job Profile:
Production/Quality
Design and development of sample bags.
Integrated project management - Requirements, specification, design phase, scheduling Integration, Validation.
Production Planning, Service support and Customer interaction.

Projects executed
Development of Conductive and distractive bags in FIBC
Computerised Testing for strength and elongation of the fabric.
QUV testing for the UV retention.

Key Areas Handled
Product Development
Responsible for the design and development of the new customers.
Development of artworks and making printing plates.
Troubleshooting against design validation results.
Responsible for trouble shooting and performing root cause analysis analyzing to critical issues.
Lab management and inventory control.

Project Management
Requirements analysis, Risk analysis and achieving competitive quote for the project
Conduct review meeting & resolve technical issues relating to process and product failures.
Project planning, Schedule team discussion, weekly Client/vendor discussion, plan resource requirement, resource allocation and training.
Validation, delivery, version control and maintenance.

16+ years of experience in Quality and Production - PP woven sacks, FIBC, Ad-Star Projects and Master batch Industry.

Quality Control Management as per Customer requirement.
Benchmarking competitor products.
In coming and In Process Inspection approval.
Sample bags approval as per the customer specification
Internal Standards development based on the practical experience.
Expertises in design and development of sample bags as per customer requirement with the bulk density for the material.
Involved in the development of quality circle.
DevelopmentofC and D bags in FIBC.
Experience in Destructive and non destructive testing of PP woven Bags and fabrics.
Experienced in the internal production management system like ERP up to production and quality.
Experience in Test reports and internal specification based on work orders.
Involved in vendor development and assessment for various materials like PP raw material, master batches and ink.
Handling various customers and preparing product BOM and costing
Experienced in ISO 9000, 14000, 5S and Kaizen.
IQA for Quality Management System and Environment Engineer for Environment system.
Responsible for Customer service before and after sales.
Field testing and evaluation.
Customer feedback analysis.
Breakdown and waste Management.



Future Goals

Be as a Professional head for an esteemed organisation.

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