Ref. No. : CA - 26861 - (Production - Machinery – with 20.7 years in Plastic Industry)

Education

B.Tech (Plastic Technology) From Harcourt Butlar Technological Institute , UPTU in 2004 with 65%

Skill Sets

Expertise in: Production Planning & Control, Machine Assembly Operations Prototype Development, Mechanical Engineering, Extrusion Process Development, Troubleshooting, Value Engineering, Customer Support Productivity Enhancement, Quality Management, Process Optimization Team Management
Extensive experience in ensuring the timely accomplishment of production targets within given cost parameters; skilled at implementing cost saving measures to achieve substantial reduction in terms of man days, production cost & energy consumption
Incisive acumen in applying quality standards to various processes within the business unit; efficient in formulating & maintaining quality assurance objectives complementary to corporate policies / customer demands
Exposure in coordinating with external agencies for techno-commercial negotiations, sales, contract documents, cost estimates, including billing, variation / deviation proposals, claims, and so on
Pioneered solutions in delivering high cost

Work Experience

Asst. Manager: Since Jul 2017
Sr. Engineer: Jul 2008 to Jul 2017
Engineer: Jul 2005 to Jul 2008
GET: Jul 2004 to Jul 2005
Company Profile: Leading Manufacturer Of Machines For Woven Sack Like Tape Extrusion Plants,fabric Lamination Plant, Circular Weaving Looms, Winders, Bag Conversion Machines, Bale Press,
Job Profile:
Assistant Manager for tape extrusion machine assembly.
Team Member with Waste Elimination Team
Team Coordinator of Value Engineering
Implementing effective measures for cycle time reduction for machine assembly
Monitoring the production (machine assembly) and development of prototype models
Extending technical support to operatives for machine assembly related issues
Directing production activities with responsibility for strategic utilization of resources & machine loading as per production schedules; preparing work instructions for operations of unit & maintaining reports for decision-making
Implementing the changes to machinery & production systems as per provisions of quality control inspection systems& reporting procedures
Identifying areas of bottlenecks & breakdown and identifying non-conforming products; taking steps to achieve zero accident & customer complaints through the application of troubleshooting tools like Root Cause Analysis
Implementing operational techniques for reduction in cycle time & identification of improvement opportunities and cost reduction measures to achieve substantial reduction in expenditure
Providing support for technical implementation of SAP (Production Planning) system as per business requirements (As-Is & To-Be Analysis) and contributing towards change management

Accomplishments:
Leveraged skills in developing new type of rubber rollers for high linear speed of machine
Successfully managed assembly and process development of lamination plant
Played a key role in implementing new packing system for machines (VCI based)
Delivered a cost savings impact of:
INR 20000 / 35000 through replacement of metallic parts with plastic parts
13% for xx project while working as a Team Coordinator of Productivity Improvement Team
Optimized output of extruders by developing processing parameters like temperature profile of different barrel zones, screw rpm ramping, die temperature profile
Enhanced productivity in machine assembly shop by20 % through execution of effective measures
Delivered excellence in developing Extrusion process for 95% recycled Polypropylene
Slashed cost of tape extrusion line by INR 80,000 through value engineering
Augmented productivity of assembly shop by 35% through execution of effective measures
Worked as Member in Establishment of New Paint Shop and Shot Blasting Plant

Professional Trainings
Two weeks Training on Productivity Improvement
Seven Quality Tools
SAP

Academic Project
Electromagnetic Shielding Polymer Composites

Future Goals

Growth

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