• Gender: Male
• Age: 49
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  600000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Notice Period: 60  Days
• Work Experience: 27.9 Year(s)

Education

1996 - 1998 : DPMM-T (Diploma in Plastics Mould Making - Tech) CIPET, Ahmedabad.
AutoCAD : AutoCAD14 - Aptech, UG -AUFRG

Skill Sets

Mold maintenance & Development for 50 ton M/c to 3500 ton capacity,
handled up to 30 tons mold weight

Software Skills
Operating System : DOS, WINDOWS 9X, WINDOWS XP.
Package : AUTOCAD2004, UG
Oher Tools : MS-WORD, MS-EXCEL, MS-POWER POINT

Work Experience

Assistant Manager – Tooling
Since Nov 2006 - Leading a team of 32 members.
Presently working with leading company offering high quality products with cost effective design and manufacturing capabilities in Hand Phones plastic products to meet the growing demands of the global EMS industry. The company manufactures a variety of products at its state-of-the-art plant in technical collaboration Taiwanese company. The products include instrument panel (A, B, D-Covers) / Windows, Light Guide, Flash Light and Lens Components (Clean room Molding Parts). In process of In mold decoration with all solution in one end. With twin shots molding technology and insert molding whit high speed all electric machines.

JOB PROFILE
Project Strategy, Global tool sourcing Tool Buy off.
Mould cost estimation & offering quotes to customers.
Part Feasibility & Tool ability / grain ability & Injection molding compatibility.
Selection of appropriate supplier in means of capability, capacity, pricing.
Validation of quotes received on cost & time line & negotiating with toolmakers for achieving better targets.
Tool design review & approvals
CAE – analysis review & approvals with value addition & value engineering Validation of process planning to cut down time line & cost.
Time line follow up for achieving projects dead lines.
Day to Day interacting with local & Abroad suppliers
Project Management
Product specification review & feasibility study (Mold Flow Analysis)
Technical support to development of injection moulds and molding.
Resolve all technical issues with customer, toolmaker and subcontractor.
Product fitment trials for gap & flush analysis
Mould commissioning to achieve zero PPM at customer end.
Plan & conduct APQP meetings related to Tool Engineering.

PROJECTS HANDLED
Nokia (Hand Phone) : A, B, D covers & Light guide, Window, Flash Light window- 36 injection molds Total seven sets of tools for a model In tool Buy Off in Singapore/Taiwan
Sony Ericsson : Flip model All A, B, D total of 20 injection molds Buy off on span of 30 day period In Malaysia.
Nokia Middle End Insert molding – For double shots molding and insert molding interacting with Program team for development – 4 sets of moulds.

Senior Engineer – Tooling
From Nov ’2004 to Nov ’2006.
M/s. MOTHERSON AUTOMOTIVE TECHNOLOGIES & ENGINEERING. (A Division of Sumi Motherson Systems Limited).
Motherson Automotive Technologies & Engineering Offers high quality products with cost effective design and manufacturing capabilities in automotive plastic interior and exterior products to meet the growing demands of the global automotive industry. The products include instrument panel / dashboard air vents, door trims, ABC pillars, interior trims; HVAC Ducts & Blow molded Components.
JOB PROFILE
Responsible for Tool Room activities.
Responsible for all Moulds Try out and Trouble shooting like Bumpers, Dash boards, Doors and Interior parts and other child hood parts.
Development of New moulds & Interaction with engineering dept.
Improvements, Modification & maintenance of moulds.
Preventive & Predictive maintenance of moulds.
Responsible for improvement related to moulds for productivity and quality.
Maintaining the MTTR and MTBF as well as TS 16949 Tooling relevant Documents.

PROJECTS HANDLED
FORD FIESTA: Bumpers, Dash board, Door Trims, Pillar Trims & RQT, Tail gate Trim, Air vents - 110 injection molds
HYUNDAI VERNA: HVAC Ducts, Door handle Accessories & Air vents - 35 injection Molds.

Engineer – Tool Room & Mould Maintenance.
September 2000 - Oct 2004
M/s. Bright Brothers Ltd., - Chennai
Infrastructure : Tool room with all conventional machines.
Nature of work : Tool Design, Development & Tool Maintenance
Product : Automatic & Hi-Tech Plastic injection moulds.
Customers : Whirlpool, Supreme Industries, Motherson Group of Companies, National Plastics etc.

Engineer – Tool Room
August 1998 - Dec 1999
Sai Ratana Auto Plast Pvt.Ltd - Mumbai
Product : Automatic & Hi-Tech Plastic moulds & Components.
Infrastructure : Tool room with Processing Machines up to 250T moulds.
Nature of work : Design, Mould Making & Mould Maintenance

Tool & Die Maker
April 1994 to April - 1996
Fenner India Ltd - Madurai.
Product : V belts, Conveyors and Oil seals.
Infrastructure : Hi-Tech tool room.
Nature of work : Manufacturing High precision Automatic multi cavity
Compression Mould manufacturing,

Tool & Die MAKER
September 1993 to April - 1994 October
Sathaya Auto Accessories - Chennai.

Future Goals

To become Program manager for full set of plastic component manufacturing industry