• Gender: Male
• Age: 42
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  600000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere in India
• Work Experience: 20.8 Year(s)

Education

Four Year Diploma In Tool & Die Makeing From Central Tool Room & Training Center, Bubneswar (Orissa) In 2005.
Inregeted CAD CAM From Central Tool Room & Training Center Bubneswar(Orissa)

Skill Sets

I look out the all manufacturing process & design

Work Experience

Manager Tool Room
Since Sept. 2009
Company Profile: World leader in PVC gaskets, Rigid profiles & Molding components and has world-wide selling arrangements of PVC gaskets with Electrolux Whirlpool, LG & Samsung. Empire, Haier and GE Medical system. We are also supplying material to Hindustan Unilever, Rakitt, Marico

Assistant Manager
Nov. 2005 - Sept. 2009
Company Profile: Company is engaged in manufacturing of different types of Connectors/ Terminals, Trabtech, Varioface and Interfaces for various Industrial segment like Power Sector, Automation, Machine building, Textile, instrumentation and refrigeration.

Profile:
Part of development team of the company.
Developing fast moving products of the company to provide competitive edge.
Costing of tools, forecast and analysis.
Costing of Products (Some time).
Development of Injection moulds (Specially hot runner mould) and Press tools.
Coordinator of the company for development and production support to our Parent company
New projects planning
To prepare time schedule for tool designing and manufacturing

Diploma Engineer Training ( Design & Tool Planing )
May 2004 - Oct. 2005
Bhartia Cuttler Hammer
Job Profile:
Design of Plastic moulds, Press-tools.
Process planning for manufacturing in tool-room.
5 month experience in R&D (PROTOTYPE) department

Additional Training:
One months special training in May 2006 on Mould /Tool Design & Development arranged by PHOENIX CONTACT in Blomberg Germany
One months special training in July on Mould/Tool Design & Development arranged by PHOENIX CONTACTin INDIA by German Designer
One months special training in March 2007 on Mould/Tool Design & Development arranged by PHOENIX CONTACTin Blomberg Germany

Tool Engineering:
Leading as a Engineer & Operators handling the Design, manufacture and maintenance of Mould/ blow mould/ Press Tools, Jigs & Fixtures, Injection Moulds of Thermoplastic, Thermostat components, Transfer and Compression Moulds, Pressure Die Casting Dies and.
Estimating the tool costs, reducing the lead-time of the tool manufacturing.
Selecting the suitable machinery for the expansion of tool room.
Managing the Tool Stores having over 6200 tools.

Production Planning & Control:
Managing production operations involving preparation of production plans & schedules with a view to ensure timely accomplishment of production targets within the set parameters.
Preparing the project schedules and communicating it to the subordinates to meet the targets.
Identifying areas of obstruction/bottlenecks and taking steps to rectify it.
Estimating costs for various jobs depending on the process.

Process Engineering & Improvement:
Focusing on optimisation of process parameters and initiating process improvements.
Conducting process audits; reviewing existing processes and re-designing the same for enhancing operational efficacy and achieving maximum cost savings.
Ensuring the effective utilisation of machines (72-78% based on 24x7).

Maintenance Operations:
Managing the functions of troubleshooting and preventive / breakdown maintenance of Utilities and Preventive Maintenance so as to reduce downtime to minimum.

Vendor Development:
Developing and negotiating with vendors for procuring materials at reasonable price.
Liaising with the vendors, providing technical specifications on various products & ascertaining adherence to the same.
Coordinating with various oversees suppliers for timely smooth flow of materials and discrepancy claims in consultation with quality team.

Sourcing & Procurement:
Identifying critical items in consultation with production and stores.
Developing and implementing key procurement strategies / purchase schedules and ensuring that these strategies / schedules are aligned with organizational objectives.
Formulating budgets for timely procurement of raw materials to ensure smooth production and execution of projects.
Initiating and updating purchasing procedures related to raw material.

Equipment Purview:
Managing sophisticated machines like:-
CNC Spark Erosion- Charmilles Roboform with Robotic Electrode & Job Changer.
Roders High Speed Milling with Robotic Electrode & Job Changer.
CNC Wire Cut – Charmilles U32i with Erowa Positioning System.

Notable Highlights:
Developed Tooling for the projects like:
Part of development team of the company.
Clipline.
Confident in Designing, Manufacturing of spring technology Die which can produce at the rate of 650-700 strokes/minute
Developed Multi Skilling among Operators so that 2-3 machines can be manned by a single operator
Reduced breakdowns and downtime by 15-20% through effective maintenance.
Installed all new machines CNC wire Cut, CNC EDM Received appreciation from CTO for faster completion of moulds for MCCB F1, F2 Range with unskilled manpower.

Future Goals

Senior Manager