• Gender: Male
• Age: 42
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  400000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: Australia, Germany, Hong Kong, India, Malaysia, New Zealand, South Africa, South Korea, Spain
• Notice Period: 15  Days
• Work Experience: 21.8 Year(s)

Education

3 Yrs Diploma In Plastic Technology In Jun 2003 With 62%. Guru Nanak Dev Co-ed Polytechnic, Rohini, Nd-85

Skill Sets

More than 5 years of mold making & maintenance exp.
Proven the knowledge In EC by reducing the Mold scrap. Familiar with various aspects of mold making.
Pro-efficient in planning of mold schedule.
International Exp in tool development.
Hard working, able to multi-task effectively.
Outstanding training, leadership, and communication skills.

Work Experience

Asst. Manager (Project)
Since 2009
Presently working with leading mold manufacturer
Job Profile:
Hold tool kick off meeting with the internal sub teams to achieve the T/O date for tool.
Responsible for monitoring of whole manufacturing system to achieve the target plan.
Coordinating with customer for any support in EC before steel cutting to the end of the tool.
Handling the projects of X2 crossover and V250 for Volks Wagon.
Solved the customer concern after trail out by providing corrective action for each issues.
Responsible for vendor development for outsourcing of mold making activities as well as the arrangement of trail shops to make sure of T/O dates.
Prepare weekly based schedules for internal team to check the status, monitor and evaluate plan.
Develop and implement new sales and marketing strategies to increase business.

Group Leader (Mould maintenance)
2006– 2009
Visteon Automotives Sys India Ltd, Chennai
OEM Supplier for Ford and Hyundai.
Responsible for troubleshooting of mold during production.
Responsible for engineering change and preventive maintenance s of the tools.
Successfully done tool sign off for various models of Hyundai (IES & CCS Tools).
Introduced a new track system for tool (MTTR & MTBF) to reduce the Down time.
Responsible for customers and internal quality concern to provide technical solutions.
Identifying, Initiating and Managing projects to continually improve product quality and productivity
Introduce the predictive maintenance based upon the MTTR & MTBF analysis to make a corrective action plan before failure.
Responsible for the cycle time improvement activities by modification of tools after feasibility study.
Developed a new method of tool setting in the machine for trail to reduce the tool set up time from 60 minutes to 28 minutes to Part to Part(last ok part to 1st ok part).
Responsible for automation (Robotics) in plant.
Responsible for optimizing productivity through continuous improvements in the molds and automation in plant.
Responsible for solving Tool related issues implants modification or outsourced tools for CycleTime improvements to increase the productivity.
Created and designed section layouts (plan-o-grams) for Tools which automatically helped us in tool setup.
Responsible for PM Activities and MTTR & MTBF analysis to reduce the frequent breakdowns in the molds to save the machine hours.
Responsible for doing of predictive maintenance of the critical tools.
Received gold prize in 4MOL for reducing the scrap level to 75% to 3 % by modifying the tool.

Trainee Engineer
2004 – 2006
Asis Co; Ltd, Anseong, South Korea
Managed daily operations for Tool trail shop.
By constant planning of machines for Mould trails able to achieve the customer’s satisfaction.
Learned the method of maintenance of mold through the proto mold of few customers (Halla climate control System).
MFA analysis done for various customers to improve the part quality defect and to improve and Gate design of the TOOL.
Warpage analysis done to improve the cooling circuits .
Worked as an interpreter with overseas customers (Holden from Australia, jack& Delphi from USA).
Successfully completed the tools of Swift (Maruti Suzuki) including the cowl and Rear Bumper.
Handled various tools of heater cases for Delphi (USA).
Preparation of monthly trail data’s such as process parameter mold construction details to support the local customer as well as the overseas customers’ support.
Became very familiar with Yudo & Synventive molding solutions products sequential Gate system, HRS unit
Participated in different development projects of different overseas customers.
Trail report analysis for changes or modification or rectification as per the customer’s requirements.

Trainee
Jun 03 – Dec 04
Machino plastics LTD, Gurgaon, Haryana
Working as a Trainee. in planning department (PPC)
Preparing short and long term Production Plan based on customer schedule and sales forecasting.
Occupation Planning, Schedule analysis and reporting fluctuations more than specified norms.
Production control at shop floor to ensure only those part numbers are produced, which are planned/required.
Shipment Planning.
To observe the whole manufacturing system as per production plan
Maintain the ISO/TS: 16949 documents

Future Goals

A challenging opportunities that thoroughly synthesizes my knowledge in plastic industry to join a high motivates complete and professional organization to gain knowledge and achieve excellence with utilizing my experience for the growth of the organization