Ref. No. : CA - 14547 - (Production - Dies & Tools – with 26.3 years in Plastic Industry)

Education

Post Diploma In Plastics Mould Designing In From Central Institute Of Plastics Technology, Ahmedabad in 2001 With 2nd Class.

D.P.M.T. From Central Institute Of plastics Technology, Ahmedabad in 2000 With 2nd Class.

Skill Sets

DOS, Windows 97,2000, 2007 and Vista
Auto-Cad R14, 2000,2007 and 2010
Master cam-9
Solid works

Strength & Skills:
Manufacture and maintenance of injection mould and Blow moulds.
Cycle time reduction project.
Co-ordination with customer on technical improvement for robust process.
Cost reduction project through CIP (continual improvement projects) 
Trouble shooting in hot runner mould, Stack mould and Gas acetate mould.
Independent handling Tool Room activities and production operation. 
Positive & practical approach.
Extensive exposure in ISO and TS system.

Work Experience

Asst.Manager Tool Room
Since April 2015
Company Profile : An ISO 9001 certified company. Manufacturing of PVC Pipes and Fitting.
Job Profile :
Working to Increased OEE and OEU%
Working to achieve 100% plant OTIF.
Working to reduce kgs per man hours cost.
New project planning, Ordering & follow-up with vendors for timely delivery of molds.
Before making a new mold, review the design and advice on the changes required for its excellent quality. 
Manpower handling of the Tool room .Taking care of all tool room activities like work completion in time, Salvaging through tools and Inventory control.
Monitoring the efficiency of Team members in Tool Room, Controlling the Rejection and Building multi-skilling.
To Generate Monthly MIS of tool room and Achieve the Monthly defined target.
Fortnightly meetings with team members and building happy & safe work place.
Identifying the Chronic problems of production system and resolve them timely.
Planning, Ordering & follow-up with parties for timely delivery of tools used in Engine and Frame Assembly Lines.
Making the Multi-skilling Plan for team members and reviewing them to ensure the proper utilization of team members and Machines in Tool room.
Monitoring the Incident and Near miss Register and Ensuring Zero accidents through safe & healthy working environment.
Timely Closure of All fortnightly meetings Points related to Safety and Team members. 
Re-conditioning of mould in-house as per daily requirement of production.
Daily production meeting to discuss major issues of production systems.
Attending day to day Trouble shooting on machines in with shift in charges.
Working on cost saving project.

Manager Tool Room
Aug 2014 to Mar 2015
Company Profile : An ISO 9001 certified company. Manufacturer Of Automotive Injection Molded Articles, Our Main Costumer Are SMR Auto Motors, Wollpool, Godreg, Heir, MMM, MATE Etc,
Job Profile:
Manufacturing Injection Molding Components As Per Customer Standard. Maintain & Implementing Quality Systems Coordinating With Higher Management For New Development. Cost Reduction Projects. Insuring CAPA & RCA
Leading CFT Team To Achieve & Implement SMED.

Manager Tool Room
From Dec 2011 To Dec 2013
Company Profile: Manufacturing Thermo ware Products.
Job Profile: 
Manufacturing Injection Molding Components As Per QA Standard Cycle Time Reduction & Flash Removal Project
Coordinating With Higher Management For New Development.
Capacity Planning For Sales. Cost Reduction Projects. Insuring CAPA & RCA

Asst Manager Tool Room
Feb 2008 to Nov 2011
Company Name : Time Technoplast Ltd
Company Profile : Engaged in manufacturing of blow moldings and injection molding articles.
Job Profile :
I am responsible for the mould re-condition and also rectification or modification as per costumer
Requirement .
Involved for the new development and making competitive product as per market suitability.
To look after all Tool Room activity. Planning for mould preventive maintenance scheduled and
Monitoring the same.
Approve mould design based on the quality aspects of mould and desired product an mould life
cycle time, select the appropriate machinery to ensure maximum cost effectiveness and 85%
Utilization.
Cost reduction projects
Develop the vendor and finalizing the mould parts drawing and specification by quotation.
Visited Taiwan and Germany for new mould trial and give approval of mould for Dispatch.
Purchase of stander molds base and other ancillaries.
Participating in a product trial and Co-ordination with production as well as plant QA department and give feed back to corporate Design & Development.
Study of RCA and CAPA for frequent mould breakdown.
Maintaining all records as per ISO system.
Implementation of 5S system for better housekeeping.

Achievements :-
Received an appreciation letter from Managing Director to reducing cycle time by the some minor modification in mould and process
Received another appreciation letter from Managing Director for Idle Injection molding, machine was started again by doing modification in hydraulic manifold and gear.

Engineer Tool Room
Jan 2007 to Feb 2008.
Company Name : Germent Trims and Accessories
Company Profile : Manufacturer for Garment industries and also manufacture Pails and batteries.
Job Profile :
Response for new mould trials before dispatch at vendor end in (Mainetti Hong Kong) and check all running parameter of mould (Cycle Time, Mould Material, Product Quality and mould function Etc).
To Monitoring mould productivity in Jordon and Naroway Units and to rectify whether necessary.
Up to date mould status and prepare history of moulds in all units (U.A.E, Jroden and Naroway)
To look after all Tool Room activity. Planning for mould preventive maintenance scheduled and monitoring the same
Complete study and making analysis about new product witch is to develop (Like product costing , mould costing ,machine utilization and mould development according to our design).
Develop the vendor and finalizing the mould parts drawing and specification by quotation.
Purchase of stander molds base and other ancillaries.
Participating in a product trial and Co-ordination with production as well as plant QA department and give feed back to Higher Managment.
Acting as a product development committee member to enhance existing and new product specification for better result.

Officer Tool Room
Sept 2004 to Jan 2007
Company Name : Hi Tech Plast Ltd
Company Profile : An ISO 9001 certified company is a member of Hitech group involve in manufacturing Thin Wall Rigid packaging product for asian paint & Breger paint, ricol, Elf, HP, IOCL.
Job Profile :
To look after all Tool Room activity. Planning for mould preventive maintenance scheduled and monitoring the same.
Develop the vendor and finalizing the mould parts drawing and specification by quotation.
Participating in a product trial and Co-ordination with production as well as plant QA department and give feed back to corporate Design & Development.
Acting as a product development committee member to enhance existing and new product Specification for better result.
Study of RCA and CAPA for frequent mould breakdown.
Maintaining all records as per ISO system.
Implementation of 5S system for better housekeeping

Trainee Engineer Production and Maintenance
August 2001 to July 2004
Company Name : Time Packaging Ltd
Company Profile : Engaged in manufacturing of blow moldings and injection molding articles.
Job Profile :
To solve department problems with help of Sr. staff member.
Effective manpower utilization.
Forecasting information about scheduling.
Feedback necessary information to General Manager or Manager.
Reduce manpower consumption.
Reduce machine down time.
Processing and machine maintenance.

Future Goals

To associate with an organization which progresses dynamically & gives me a chance to update my knowledge & enhance my skills in the state of the new technologies & be a part of the team that excels in the work towards the developments of the organization &gives me satisfaction thereof.

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