Ref. No. : CA - 23885 - (Production - Dies & Tools – with 24.1 years in Plastic Industry)

Education

Post Diploma in Tool Design From IGTR, Pune, in 2007

Post Diploma In CAD/ CAM From IGTR, Pune in 2007 

AMIE From Institute of Engineers pune

DME From GPP Pune MSBTE in 2005

S.S.C From New English School, Kikali Kolhapur in 1995 

Skill Sets

Ms Word
Ms Excel
Power Point
Auto Cad 2008

Work Experience

Manager Product And Tooling Development
Since Jun 2015
Company Profile: An ISO/TS 16949-2008 certified Company Leading manufacturer of High-tech plastic products for Automobiles, Electronics, Banking & Telecom. 
Job Profile:
New Moulds, Tools & Dies Development.
Mould & Tool development process planning
Tool & Mould Trials, Proofing & Validation
PPAP, APQP, Control Plan & FMEA
In Mould Decoration(IMD) and its feasibility
Mould & Tools Manufacturing, Assembly & Maintenance
Troubleshooting of Injection moulds, Press tools & High pressure forming.
Preventive Maintenance of Moulds & Tools
Monitoring & Handle Moulds & Tools breakdown
Rectification & modification of moulds
Tools & Moulds supplier development
Spare Part Management
Molding machines & Process knowledge
Moulds & Machine Combination
Maintaining Moulds and its history
MIS, ISO/TS reports.
MC, Material & Component Independently Handled in M-Tech
Moulding Machine: Ferromatic, L&T,
Tool room Machine: - Lathe, Milling, Drilling, Grinder, Power Hacksaw, CNC Milling, CNC Wire-Cut, EDM
Material: PC, ABS, ABS Glass Field, HIPS, PMMA, PP
Component: Injection mould for Automobiles Car parts
Injection Mould for Two Wheeler
Press tools for Dials for automobiles.
In Mould Decoration Parts for automobiles

Manager Tool Room 
March 2012 to June 2015
Company Profile : ISO certified company in the field of Design, Development & Manufacturing of plastic moulds, with Molding Department Supplying Engineering Plastic components to TATA Ficosa, LUMAX Cornalia, XAL Germany. 
Job Profile : 
New Business Development - To consult with new customers for Automotive Plastic components and Tooling development activities. To finalize Tooling & Component costing.
Mould Design & Development & Mfg: - Designing & development & mfg of medium and heavy size all type Plastic Injection Moulds, 
Vendor Development for tooling - To develop new venders for plastic injection moulds
Mfg. and job work CNC Edm, CNC Wire cut and VMC operations.

Project Handled-
Four Front Management- 5 Moulds (Electric Switch as sly components For Tata Motors)
M- Tech Innovative - 2 Moulds (Bajaj two wheeler switch as sly in mould decorative components)
Galactic - 2 moulds (sport car door opening housing)
Mepla - 10 Moulds. (Furniture related export oriented Plastic components)
Satish Injecoplast ltd – 04 moulds (Mahindra four wheeler automotive components)
Lumax Cornglia- 03 moulds (Crail Engine filter as sly components)
INA Bearings – 02 moulds (Clutch assly plastic components)

Customer Complaints: - To attain customer complaints and give proper Solutions
In tooling as well as for plastic components functionality  and dimensionally Fitment.  
ISO 9001- 2008 Documents preparation, conducting Internal Audits. Attaining customer audits. To prepare tooling data for audit purpose.    

In charge Tool Room 
Jan 2008 To Feb 2012
Company Name : Niru Plastics Pvt Ltd
Company Profile : ISO certified company in the field of Design, Development & Manufacturing  of plastic moulds, jigs & fixtures with Molding Department Supplying Engineering Plastic components to Tata Yazaki, Tata Visteon, Vishay Components, Tyco. 
Job Profile : 
Mould Maintenance - To attain mould break down maintenance, Preventive Maintenance, New mould trials, mould corrections.
Mould Design & Development & Mfg: - Designing & development & mfg of Precision Plastic Injection Moulds, two plates, three plates. Semi hot runner,

Project Handled-
Xal India ltd-   20 Moulds (Industrial Lighting related plastic components)
Vishay components ltd - 18 Moulds (Capacitors Covers)
Tata yazaki Ltd- 4 moulds (Cable ties, Wire Harness related plastic Components)
Visteon Automotive Ltd- 6 Moulds. (Automotive lighting related Plastic components)

Customer Complaints: - To attain customer complaints and give proper Solutions In tooling as well as for plastic components functionality and dimensionally Fitment.  

Sr. Tooling Engineer 
May 2000 to Dec 2006
Company Name : ITW India Ltd.
Company Profile :  Manufacturer of automotive components, Customers are Ford, Whirlpool, National Panasonic, Siemens, Fiat Bajaj etc.
Job Profile : 
Tooling Skill :-
Bearing sound knowledge of mould making, Break down maintenance & Preventive maintenance.
Expert in blue matching of core & cavity & sliders of mould.
Good knowledge of micro Tig Welding for mould repairing
Good knowledge of sand blasting for moulds. 
Mould Making :-                              
Small & medium size cold runner type injection moulds, two Plate & three plate moulds, single & multy cavity moulds, proto Type moulds, family inj moulds, Core pulling moulds, split mould. Hot runner moulds
Project Handled: - Fuel filler flap, door fastener push in, ford Handle (ford Project) end cap top & bottom, air cover diffuser, cover Hinge top (260 & liter) Shelf flip up, egg tray (whirlpool proj) Muffler body, muffler elbow, muffler cover, O ring (kirloskar proj)
Mould Maintenance & Preventive Maintenance 
More than two hundread inj mould maintenance & preventive maint, Experience. Attending mould brake down, as well as make improvement Inj mould for Avoiding mould break down time & improvement in prod. After specific Production performing preventive maintenance of moulds & maintain their record and checking mould elements function.
Mould Qualification : - 
All new moulds qualification & checking all mould elements & their Functions, Like mould base, checking core & cavity material test certificate, Heat treatment certificates, polishing, ejection system, mould opening & closing, Core & cavity blue matching, cooling system, runner & gate system.etc.
Mould  Atomization :-
For man power reduction, small size semi auto mould converted into fully auto. For modification made changes in runner & gate system, as well as cold spure changed into hot spure.
 
Project Handled: - 
Cam low one way, third redution, cam clutch Geneva, (Invensys project) Inner Case. Bottom cover, Front cover (siemens project) Housing bracket LH & RH, Knob tube. Ext cover (Tata ficosa) Bottle retainer, cover deodiser (Whirlpool)

Machine Tool Handling : - 
Handling all conventional tool room m/c tools for making mould elements by different M/cing methods, like milling, surface grinding, lathe, drilling, CNC Edm etc.
                           
Tool Maker (Trainee)
Sept 1998 to Sept 1999
Company Name : Godrej & Boyce Mfg. Co. Ltd.
Company Profile : Manufacturer in the filed of plastic moulds, press tools, Die Casting dies, jigs & fixtures & Aerospace jobs, Supplying tools to Telco, Ford, Bajaj, LML, ISRO & overseas companies.
Job Profile : 
Mould  Making :- 
Large & Medium size cold & hot runner type inj. Moulds, Two plate Three Plate Moulds, Single & multy cavity moulds, core pulling moulds.
Project  Handled :- 
Stool & Shoe rack moulds for (Nilkamal Plastics) Scooter Front cover &   
Wheel Guard Mould for (LML) Bottle holder, 310 liter Door moulds for 
(Whirlpool)
Mould  Maintenance :: - 
More than twenty inj mould maintenance experience, attending mould brake down As Well as made improvement in the mould for avoiding mould brake down time & Improvement in the production.
Try out of new tools :-
Try outs of new moulds on die spotting press m/c, blue matching of core & cavity & sliders as well as attending mould trials on moulding m/c,

Tool Design 
Press Tools
Plastic Moulds
Die Casting Dies
Jigs & Fixtures
Cutting Tools

CAD/ CAM Software:-
Auto Cad 2010
Pro e wildfire 5

Future Goals

Utilize my Tooling skill for organization expansions & development.

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