• Gender: Male
• Age: 56
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 29.6 Year(s)

Education

MBA From IGNOU 

AMIE From Institution of Engineers, Kolkata in 2009

Post Diploma in Plastics Mould Design from CIPET, Hyderabad in 1993

Diploma in Mechanical Engineering in 1991.

Skill Sets

Skills Set:
Leadership:
Advises the management on business strategies, promotes organization among customers & vendors, drives organization mission through employees & supports motivation of employees in organization.
Decision Making:          
Formulates policies and planning recommendations to the management, decides or guides courses of action in operations by staff / employees

Work Experience

Deputy Manager - Operations, Process Engg, QA
Since Apr 2005
Company Profile: Wide range of products from batteries, power solutions to electronics and fruit juices.

Senior Engineer 
Feb’04 to Mar’05
Company Profile: Manufacturer, Service Provider & Supplier of Tractor, farm equipments

Engineer – Production
May’95 to Jan’04
Company Name: Amararaja Batteries Limited 

Tool Room Supervisor
May ’94 to Nov’94
Company Name: Vasanta Tool Crafts Pvt. Ltd.

Job Profile:
Managing various functions as APQP Team member of Plastics Injection Moulds Development and Process
Working as:
Process In-Charge for manufacturing operations, process engineering & quality assurance
Six-Sigma team leader for three projects and team member in five other projects
Implementing the RAMCO MARSHAL 3.6 C for Discrete Production and Inventory modules
Monitoring the Customers Complaints, PPM levels, COPQ & CAPA for the same
Developing quality control plans; establishing the optimisation of cycle time study and related systems in the Manufacturing Dept. through continuous improvement methods
Conducting PPAP, Process Flow Chart Analysis, Process Planning and PFMEA; reviewing Process Specifications and Work Instructions
Supervising all Plastics Injection Moulding operations and looking after activities such as selection of machines, moulds, materials, technical interactions, job planning including manpower planning for all shop floor (5S) operations
Controlled PLC - servo closed loop Injection moulding machine operations 50 ton to 1400 ton -of Battenfeld, Ferromatic Milacron & Super Master machines) in plastics processing and related technologies
Processing of Engineering Plastics ABS, Nylon GF, Acetal, PC, PCPBT & PCABS and Compounding Extrusion of FRPPCP – V0& V2 grades
Minimizing bottlenecks & rejections & high productivity by maximizing man, material & machine utilization
Handling overall production operations with a view to ensure timely accomplishment of manufacturing targets within the pre-set time & cost parameters.

Accomplishments Across The Tenure:
Successfully achieved continuously Rs.120 mln business target by covering YoY of 100% in consecutive 3 years
Worked as:
Six-Sigma Team Leader and implemented projec and saved  worth of  Rs. 12.2 millions
SITG Team Leader to establish the outsourced plastics scrap cost savings – Rs. 8.2 millions
Significantly completed organisational mapping, process approach and played a key role in the implementation of ISO/ TS 16949: 2002, ISO 9001, QS 9000 & ISO 14001
Successfully handled approx Rs 12 crore of SITG projects - cost savings, continuous improvements
Converted compounding through FR Master Batch – 60 million per annual savings
Implemented cost reduction measure MACK (Massive Action for Cost Killing) and member in SAP implementation of NCR’s for all internal audits which resulted in 70% reduction of paper usage through online documentation in SAP
Played a pivotal role in managing RFQ’s worth of Rs. 460 million and realized 30% of them.

Profile Summary:
A dynamic, result-oriented professional having nearly 21 years of experience in business development, meeting sales target, adding new customer new accounts and identifying target markets
Six-Sigma Black Belt Certified and Internal Auditor for ISO/TS 16949:2002 & ISO 14001:2004
Proficiency in all the functions related to Plastics Moulding Manufacturing & Compounding - Process Engineering and Quality Assurance 
Expert in managing Key accounts for Hyundai Group – Daesung Electric, Johnson Controls,  Milton Roy, Yamaha, Leggett and Platt,  Kostal and Rotork etc. 
Expertise in Toyota’s- SQAM, Honda, Ford, Visteon, General Motors, Lear Seating’s, HML, Ashok Leyland and TVS Motors procedures in line with ISO/TS 16949:2002
Successfully managed Quality Assurance functions involving process setting of New Moulds, New M/c’s, Updating PFC & PFMEA, CAPA for vendor rating, In-process Inspection, monitoring the vendor ratings and so on
Exhibited skills in team supervision and relationship management as well as exceptional communication abilities to cut across the organizational levels and accomplish targets
High integrity & energetic leader with proven ability in quality assurance and Logistics Operations to deliver quality services to clients / customers

Future Goals

Proficient in running successful Manufacturing Operations as well as Quality Assurance functions and taking initiatives for business excellence through process improvement and with strong business ethics and compliances.