• Gender: Male
• Age: 49
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25 Year(s)

Education

Diploma In Plastic Engineering From Govt. Polytechnic, Miraj (Afflicated to BTE mumbai), in 1999

Skill Sets

Handson exp. In ERP, SAP systems, Convergent with DOL software of TATA motors. AUTO-CAD R14, SAP

Work Experience

Manager- Production Head [Moulding, ToolRoom, Seat Assly.]
Since Nov 2015
Company Profile: Manufacturing automotive plastic component & supply to all OEM Bajaj Auto, Mahindra, VW, GM.This is recent technology plant having Machines from 350T to 2400t with 2K injection moulding, Robotic welding.
Job Profile:
Daily Production planning and control with effective utilization of 4M.
Daily Monitor and review operation reports in DWM for Production & QA
Manpower planning and training plan in Dexterity as implemented in MSES.
Plan & maintain plant machine & mould preventative maintenance.
Review New Development project and readiness for SOP with PPAP documents .
Implementation Of QMS, VDA6.3, MMA, MSES, TPM, Kaizen, Pokayoke.
Inventory control as per minimum & maximum level in WIP.
Planning to procure the raw material for the required production specification wise.
Verifying section-wise process parameters and to ensure all parameters are as per defined sheet.
Analyze down time in production and kaizen for Reduction in wastage
Ensure delivery of products as per customers’ requirement with standard specification.
Preparation of various MIS as regards to productivity, quality, and performance. 
Provide the production planning and control support.

Senior Manager – Production & Quality
Apr 2014 to Oct 2015
Company Profile : Manufacturing in blow & Injection moulds and moulded components supply to OEM as Mahindra & Mahindra.
Job Profile :
Daily Production planning and control with effective utilization of 4M.[OEE, yield].
Daily Monitor and review operation reports in DWM & Monthly QRM, SRM for Production & QA.
Manpower planning and training plan in Dexterity as implemented in MSES.
Plan & maintain plant machine & mould preventative maintenance.
Review New Development project and readiness for SOP with PPAP documents.
Implementation Of QMS[TS], MSES, TPM, Kaizen, Pokayoke.
Inventory control as per minimum & maximum level in WIP.
Planning to procure the raw material for the required production specification wise.
Verifying section-wise process parameters and to ensure all parameters are as per defined sheet.

Sr.Manager- Production & Quality [Plant Head]
Jan 2012 to Mar 2014
Company Name : Lumax Auto Technologies Ltd.
Company Profile : Mfg. of lighting Equipment for two & four wheeler. Moulding, Metallizing, assly for head lamp & tail lamp supplied to Bajaj Auto chakan.
Job Profile :
Daily review production plan vs actual & conclude action plan on down time & quality isuues.
Daily review customer deliver adherence & quality rating .
Responsible for daily & monthly plant MIS as per yearly business plan.
Responsible for New product development & smooth SOP.
Responsible for effective utilization of resource man,machine, material & implementation QMS, TPM.
Responsible for manpower recruitment & team building with CFT approach.

Manager – Production
Dec 2010 to Jan 2012
Company Name : Shapers India Pvt.Ltd.
Company Profile : The company is into World classes Mould Mfg. for Global mkt. eg Honda, VW, & Injection molding parts car parts from 180 tons to 2800 tonnage capacity with Assly line .
Job Profile :
Responsible for Total production in moulding and Assly.
Responsible for new mould trial and project completion.
Responsible for Plastic new business development.
Product costing and development .
Vendor development for outsourcing .
Responsible for Quality Management system .

Asst.Manager- Production
Oct 2003 to Dec 2010
Company Name : Rinder India Pvt. Limited
Company Profile : The company is into the manufacturing of Automotive Lightning Systems catering to customers world-wide.
Job Profile :
Responsible for total production activities i.e. Moudling, Assembly, Painitng, Dispatch.
Production planning as per customer schedules.
Trouble shooting and programming of Injection molding machines.
Online M/C and mould maintenance.
Manpower handling and job description of production staff.
To get Optimum production efficiency of machine and manpower, by doing time,work study.
Responsible for Trials of new mould, machine and material.
Conversant with latest techniques like, Kaizen, TPM and ISO/TS procedures.

Production – Engineer
Aug 1999 to Sept 2003
Company Name : Pune Polymer Pvt.Ltd.
Company Profile : Pune polymer plastic part manufacturing company & supply to Bajaj auto Ltd.
Job Profile :
Production plan & control – Man, Machine, Material .
Mould loading as per planned batch.
Process parameter setting and trouble shooting.
Shift manpower and Machine productivity handling with rejection control.
Production reports & documentation as per TS system.
5S & kaizen for productivity improvements.

Key Areas of Expertise
Handling Plant operation-Plastic Blow & Injection moulding, robotic welding, Assly with ownership of– Quality & Production in optimum utilization of resources .(Man, machine, material).
Blow Moulding – 5 Ltr to 150 Ltr. Machine & Injection Moulding – 80 ton to 2800 Ton.
Prepare & Monitoring daily ,monthly,Yearly KRA, Business plan & capex plan for all process.
Daily Monitor Plant KRA – Delivery, Customer PPM, OEE, Yield, power consumption, Manpower, Min & Max inventory of FG & SFG, RM, BOP.[Daily works management meeting]
Sustain review – DWM meeting, Layer Audit, Change Management, 4M action plan.
Monthly MIS, QRM review with management & release projected MIS.
Preparing monthly production plan and circulation and monitoring for achieving the set targets to meet the customers need.
Capacity planning of Man, Machine and Material with optimum utilization of resources.
Review New product development status with CFT approach with MMA, R@R Methodology .
ITR -Maintain minimum and maximum inventory level of finish goods, Raw material, spares.
Daily Monitor and review day to day activities to avoid Quality and Delivery loss.
Implemented TS, TPM, 5S, MSES, Kaizen, pokayoke, VSME, VDA 6.3 world class system & sustain methods. Certified TUV auditor of VDA 6.3.
Working in ERP and SAP in day to day activity.

Future Goals

Growth