Ref. No. : CA - 15821 - (Production – with 21.6 years in Plastic Industry)

Education

Pursuing MBA from ICFAI, Baroda since Jan-2014

M.Sc. in Oils, Fats & Waxes from ISTAR College, S.P. University in 2003.

B.Sc. in Applied Chemistry from N.V.Patel Science College, S.P. University, in 2001

Skill Sets

Internal Auditor Course from BVQI for ISO 9001:2000 & ISO 140001 Q & EMS System..
ISO 9001:2008 Lead Auditor Course from BVQI for QMS.
IT Skills
Well versed with Microsoft Word, Excel & PowerPoint
ERP/SAP System for Production Module (Navision 2009 Version)
Computer DOS System.

Work Experience

Plant Manager
Since Feb 2015
Company Profile: Leading manufacturer Industrial packaging, greases and lubricants.
Job Profile:
To Achieve budgeted target of unit profitability.
To Achieve On-Time-In-Full Dispatch with close coordination with SCM Team.
To Achieve reduction in inventory holding cost for RM, FG & SM & NM Material
Apply steep to reduce cost of utility and consumable as a percentage of COP.
Break Down time to be restricted to 250 Hrs. during the year.
Integrated Management System - Compliance of QMS and OHSAS (ISO-9001 and QS 14000, OSHAS 18001), work as MR
Holding a HSE Meeting on a monthly basis to adhere the any Nonconformity & Zero man hour loss on a/c of EHS and IR issues.
Act strongly to reduce the customer complaints in the plant
Close coordination with Sales Team to ensure sales plan is captured accurately in appropriate time.
Advance material planning for eliminating "Stock Out" situation
Optimum utilization of resources.
Coordination with different departments and other unit of the SBU, including timely communication of various needs and proactively collecting information for effective planning. Complying to all relevant statutory requirements of the plant - Factory license, Pollution control Board - consent renewals, Fire Dept - Consent renewals etc.
Maintaining desired HSE standards and 100% compliance of HSE policy of the Company.
Systematic skilled approach to problem solving in Product / Process. 


Sr. Production Manager: April 2014 - Jan 2015
Deputy Manager: April 2013
Sr.Technical Officer: Jan 2008
Company Profile: A leading manufacturer & supplier of industrial lubricant oil
Job Profile:
Responsible for production planning of two plants (Oils Base Lubricants & Water Base Lubricants).
Handling production planning on monthly as well weekly basis
Handling day-to-day planning, execution, monitoring the factualness of the plant.
Preparing monthly planning sheet for RM & FGs as per market trend & with inventory control.
Supervising production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control; developing guidelines for the sequencing of manufacturing activities
Coordinating with the other departments such as quality control, Purchase, marketing, Stores, External clients, etc. for smooth functioning and accomplishing production as per customers’ requirement & organizational guidelines
Reviewing the operational practices, identifying the areas of obstruction/ quality failures and working on system and process changes for qualitative improvement/ energy conservation.
Ensuring sound Health, Safety and Environment conditions with sound knowledge of standard principle & practices for HSE Management
Conducting internal audits periodically to assess status of deployment of systems and taking corrective measures for achieving organizational objectives.
Developing Quality Management System related production MIS report like yield analysis, machine utilization, % non-conformity of FGs with respect to production & rectifying the same via Co-ordination with QC & R&D
Monitoring the all production equipment calibration certificate with externally & In-house.
Updating the Legal Certificate for Weight & Measurement Instrument & Presser Vessel as well as updating the Legal Certificate like Hoist Calibration & Chain Pulley Block calibration Certificate from Govt. agency
Preparing EMS related Report like water conservation & energy conservation on monthly basis.
Reviewing the batch cycle time & evaluating the root cause analysis
Maintaining report Like Form III, Form III, Form 10, From 11, Form 2; submitting monthly patrak report to GPCB .
Involve in bill passing of process & production equipments as well as capital investment related bills on monthly basis with co-ordination with maintenance department.
Acting as Lead Coordinator to improve the productivity & plant efficiency with addressing new idea with capital investment in Plant with Co-ordination with Maintenance team & Plant Manager.

As Deputy Management Representative.
Handled the ISO 9001:2000 and 14000 documentation and worked towards the improvement.
Ensured environmental system compliance to meet the statutory regulatory requirement like production details, waste generation, water consumption, electricity consumption, etc.
Identified the training needs of employee & arrange training for them
Conducted mock-drill on half yearly basis as well as MRM meeting on half yearly basis; generating reports for the same.
Monitored Internal Auditor Schedule Implementation accountability with co-ordination with all the colleagues.
Imparted a role to Modified Fire Hydrant Line as Per Zone Classification.

Project Handled:
Installation of Pressor Transmitters for Storage Tank of Base Oil.
Pipeline Modification & erection suggestion for New Tank Yard to Production Mfging area.
Instrumental in expansion of Lubricant Plant to enhance Production Capacity from 600 Mt/Month to 1400 Mt/Month.
Carried out expansion of Lubricant Plant to enhance the Production Capacity from 1400 Mt/Month to 2500 Mt/Month with “Zero” discharge.
Involved in installation of load-cell for process kettle in production area.
Automated Batch Measurement Module with Scada PLC System. Implementation of Existing ETP Plant from 5 KLD to 15 KLD with Kadam Environ Consultancy-Baroda..

Asst. Production Manager & HSSE Coordinator
Jan 2007 – Jan 2008
Company Name: Standard Greases Limited
Company Profile: Leading private label grease manufacturer in India. The company is also one of the leading lubricating grease manufacturers in Asia having a strengthened production base at strategic locations in India.
Job Profile:
Effectively Coordination with Castrol India Ltd, Silvassa plant for production planning of Grease Mfging.
Ensured day-to-day Planning, execution, monitoring & up keeping records of production.
QC dept for the FG, RM & PM and ensure for the compliance of the customer complains.
Implementing on line weighment checking process, during the packing of finished goods to confirm the more effective quality supply to the customer.
Implementation of daily awareness safety meeting to the workers and officer for giving the awareness about safety in the plant.
Also implementing PPEs policy in the organization.
Handled the Equipment like reactor for Grease Mfging, Autoclave for Saponification reaction during the grease Mfging.

Production Executive
Apr 2004 - Jan 2007
Company Name: Houghton Hard Castle India Pvt. Ltd.,
Company Profile: Mfg. Of speciality lubricants and chemicals for metal processing industries
Job Profile:
Handling day to day production activity as per daily production plan.
Adhering & impart the training for ISO 9001 System.
Also Involve in a problem solving for the Batch Mfged with technical support to Qc & R&D team.

Shift In-charge
May 2003 - Apr 2004
Company Name: N. K. Industries Ltd.
Company Profile: One of the largest manufacturer and exporter of castor oil and its derivatives in india since more than two decades.
Job Profile:
Handling the Process of selective hydrogenation of castor oil.
Handling solvent extraction plant to extract castor oil from the castor meal
Handling edible oil refinery for refining of Soybean oil, cottonseed oil, groundnut oil, mustard oil, palm oil, palmkernal oil, sunflower oil, etc.
Handling neutralization of castor oil of removal process of degumming.
Also handled Mfging process of Castor oil derivatives like 12 HSA, Recinolic Acid, etc.
Effectively Coordination with Castrol India Ltd, Silvassa plant for production planning of Grease Mfging.

Knowledge Purview
Reaction & Process Handled
Saponification Reaction
Esterification Reaction
Non Selective Hydrogenation Process
Solvent Extraction
Refining Process
Acidulation & Heat Exchanger
Vacuum Filtration (Leaf Filter,Plat&Frame Filter)
Pressure Filtration (Ball Filter,Hydac Filter, Bag Filter, Leaf Filter)
Degumming by Centrifuge Machine
Cooling Tower
Thermic Fluid Boiler(Thermopac)

Products Handled
Quenching Oil
Polymer Quenchants
Metal Cleaner
Drawing Compounds
Esters
Die-casting Lubricants
Heat Treatment Salt
Carburizing Fluid
Fire Resistance Hydraulic Fluid
Hydraulic Oils
Gear Oils
Antiwear Oils
Rolling Oils / Pickel Oils
Rustpreventive

Trainings
Successfully attended:
ISO Audit training for integrated management system from International Business Centre
Workshop training program on ETP Plant Operational Controls as well as Modern Technology for ETP

Profile Summary
A competent professional with 12.30 years of experience in Production Planning, Quality & Safety Management, Process Improvement, etc.
Domain expertise in lubricating & metal processing oil industry, grease industry, edible oil refinery, castor oil refining, castor oil derivatives manufacturing, etc.
Proficiency in managing production operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources
Skills in implementing quality functions, streamlining processes / procedures to facilitate robust Quality Management Systems, etc.
Fully experienced in administering process enhancements & quality operations involving team building and co-ordination with internal / external departments.
Expertise in managing technically advanced cost-efficient, state of the art production systems and processes for achieving monthly targets
Proficient in developing & streamlining systems with proven ability to enhance operational effectiveness and drive quality initiatives
Possess strong problem-solving, negotiation, team building and communication skills.

Core Competencies
Production Planning:
Supervising production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control; developing guidelines for the sequencing of manufacturing activities
Ensuring timely flow of materials among various work centre and availability of tools, equipment, human resources to minimize disruption in processing
Leadership in Quality Management - Chemical / Petrochemical Industry
Process & product knowledge and auditing expertise 
Securing optimum utilization of resources by evaluating the performances on time and initiating corrective action if necessary
Preparation of SOP’s, up-gradation of plant and production facilities as per the requirement of the process through proper documentation
Responsible for production / machinery and manpower as well as production activities of the manufacturing division & preparing weekly rolling plan & responsible for delivery on time.
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses
Reviewing the operational practices, identifying the areas of obstruction/ quality failures and working on system and process changes for qualitative improvement/ energy conservation.
Implementing cost saving measures & technical troubleshooting to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption.
Developing and executing process audit for critical operations; ensuring adherence to various quality parameters across the shop floor; controlling quality records and preparing documents.
Conducting internal audits periodically to assess status of deployment of systems and taking corrective measures for achieving organizational objectives.

Safety Management:
Stipulating environmental conditions, discharges/emission limits in issuing environmental permits for sound environmental management like Ambient Air emission for DG Set & Thermic fluid Heater (Thermo Pac)
Inspecting facilities, assessing and reporting on compliance to the environmental permits and taking appropriate actions for improving the environmental performance
Preparing project safety plan, risk assessments, emergency evacuation plans, within the organization for the Safe Environment.

Future Goals

Seeking assignments in the areas of Production Planning and Management / Quality Management with an organization of repute .

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