PG Diploma with 85%, from Central Institute of Plastics Engineering & Tech in 2008
B.Sc.(Ind. Chemistry) with 60%, from Osmania University in 2005
Intermediate with 61% from Board of Intermediate Education, Hyderabad, in 2002
Metric with 67% from Board of Secondary Education, Hyderabad in 2000
Raw material estimation
M/c Selection related to production & Quality.
Production planning
Scrap & down time analysis
Preparing technical data sheets
Process trouble shooting & optimization - Compounding, Extrusion, Injection & blow moulding.
Performed Hydrostatic Pressure test up to 1400 mm Dia pipes
Butt fusion test sample making & Testing
Bend test for joints.
Designing pipe as per customer requirement.
Slow crack growth test on HDPE Pipes
Product qualification tests of pipes (HDPE, PVC, GRP) like HDB, Strain Corrosion test, Ring bending test, Joint test, Butt fusion test etc.
Hands on experience on tests like MFI, Tensile & Elongation, hydrostatic pressure test, OIT, CBD, CBC, Impact test, DCMT, Acetone test, Heat reversion, Ring tensile test, water absorption, density, compression test, etc.
Performing failure analysis (DSC).
Documentation as per project requirement.
Third party Inspection
Performing Internal ISO Audit.
Complete setup of Laboratory
Quality Control Manager: January 2013 - Till Date.
QA/QC Supervisor: Jan 2009 - Dec 2012
Company Profile: Leading manufacturer of high quality plastic furniture, plastic household products, insulated plastic containers, pipes, household utensils in UAE.
Job profile:
As Quality Control Manager
In the absence of a QC Manager discharges the duties of a QC Manager.
In the absence of a Production Manager discharges the duties of a production manager.
To assist QC manager in looking after the departmental needs.
Process analysis – Compounding, Extrusion, Blow & Injection moulding.
Responsible for the smooth running of the department.
Deliver optimal support to customers and build up “productive” customer relationships.
Technical assistance to sales & marketing personnel in their daily activities.
Participate in companies marketing events.
Interacts with customers on technical problems and provide them solutions.
Preparing TDS for pipe line products.
Making test reports.
Clearing NCR’s.
Preparing inspection document for Q.C & Production department related to ISO.
Product Development.
Performing internal audits and reporting to Q.C Manager.
Handling product inspections & etc….
Handling production in absence of production manager.
Scrap analysis,down time analysis and preparing standard procedures for controlling them.
Training Operators and technicians & certifying them in their fields.
Making employee appraisal report.
Trouble shooting in daily process activities.
Performing long term testing.
Attending customers complaints.
As QA/QC Supervisor
Guide and monitor QC staff in day-to-day operations with regard to decision-making and problem solving.
Liaise between Production, raw material supplier and Management on QC related issues.
Primarily responsible for the day-to-day activities of the Quality control section, which includes inspection of products including raw material, maintenance of quality test Records,documents & calibration of equipment’s etc. Guide,monitor and train QC personnel in their functions.
Liaise with Production dept. with regard to product non-conformities and its corrective action.
Setting up, implementing and maintaining Quality procedures.
Investigation of customer complaints, Assistance in the development of new products. To understand the overall intentions and direction of the company with regard to quality. To observe and enforce the company’s rules and regulations.
Guide and monitor all non-routine tests carried out by lab technicians. Maintain test results and documentation along with computerized test data backups. Review of customer requirements.
Review of supplier test Certificates and arrange raw material inspection and testing as and when required. Issue of QC certificate to customers.
Provide training to sub ordinates Update and maintain test procedures and international quality standards required by QC dept.
Conducting Product Qualification tests like Long term Hydrostatic design basis – HDB (ASTMD 2992, 2837), Long-term chemical resistance test (ASTMD 3681) & Long term Ring bending test (ASTMD 5365).
Making Technical data sheet of HDPE, PVC & GRP pipes as per design manual M-55 for PE & M-45 for GRP.
Performing lead role in companies’ external audits like ISO 9001 & Kite marks.
Visit onsite for customer complaints solving if any problem rises during installation of pipe.
Making Test reports.
Making compliance statements.
Performing Internal Calibration of equipment’s.
Production Executive
March 2008 - Dec 2008.
Company profile: To manufacture thermosetting Plastics in India.
Job profile:
Worked in dept manufacturing Sandwich Panel ( Poly urethane foam & Phenol formaldehyde foam)
Reporting to Production Manager.
Responsible for overall activities of plant
Handling shift operations.
Preparing raw material requirement sheet.
Maintaining stock.
Maintains manpower requirement.
Performing Quality control test like Density, Compressive strength, of end product.
Performing online inspection.
Checking quality of incoming raw material (Phenol, Formaldehyde,DMEA and Oxalic acid).
To be expert in plastics technology
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