• Gender: Male
• Age: 54
• Designation: Plant Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 15  Days
• Work Experience: 22.8 Year(s)

Education

M.Sc - Chemistry & PGD-PPT ( CIPET )

Skill Sets

New Product Development (NPD) / Cost Control / Process - Quality Control / Operations

Trainings Attended:
Six sigma yellow Belts, Kaizen, 5'S' Management, TPM , ISO 9001-2015, Lean Manufacturing, Seven waste.

Work Experience

Plant Head
Since Aug’ 2013 to till
Company profile- Zinc Aluminum Flake Coating For Car, Zinc Aluminum Flake Coating For Bike & Zinc Aluminum Flake Coating For Bus Service Provider?

Job profile-
Production Operation of Anti-corrosive paints applications on automotive parts by Dip Spin process ,Quality Assurance, Man Management, Breakthrough Improvements, Safety, Systems Compliance, Gap analysis, Customer Complaint Handling, Inventory Control, Budget Allocation and Control

As Technical Manager -Production
Since Jun 2005 to July 2009 & Aug 2011 to Jul 2013
Company profile- Manufacturer of Decorative Profiles - For Framing Industries in Technical Collaboration with Poly-frames

Jan 2003 to Jun 2005 - Supreme Industries Ltd., Malanpur , Madhya Pradesh-Protective Packaging Division. As In-charge - Quality Control ( Joined As Sr. Officer – Production ). A ISO 9002 Company. [Manufacturer of Expanded Polyethylene Foam (EPE)& XLPE / EVA Foam, Air Bubble Film for packaging, Lamination's and other applications.]

Aug 2000 to Dec 2002 - Paharpur Industries Ltd. Sahibabad. As Sr.Technical Officer (Manufacturer of laminated flexible packaging materials/multilayered/monolayer polyethylene films.).

Jun 1996 to Jun 2000 - Poddar Pigments Limited, New Delhi. As Sr. Officer – Technical Services . (Manufacturer of Masterbatches – Coloured & Additives with Technical Collaboration from Werner & Pfleidere, GMBH, Germany)

August 1994 To Jun 1996 - Shivalik Agro-Poly Products Limited, Parwanoo, as Jr. Officer – Quality Control (Manufacturer of Mono/Multilayered/Laminated Flexible Packaging Material/Wide Width Polyethylene Films/LFT’s & Cable Sheathing/Insulation Compounds.)

Previous Responsibilities -
Worked in Production, planning, Quality control on Extrusions Machines, Shop floor Management, preventive schedule of machine & which includes raw Material store, Dies Tooling for Profile Extrusion & Grinding Section, final Packing of Product.
On Job training to operators.
Preparation of work instruction and operating method for Extrusion machines,
To conduct new product and material trial and prepare standard process condition sheet.
Preparation, revision and distribution of Standard process condition sheet for each and every product.
Maximum utilization of machine with maximum operating efficiency and lowest rejection

Areas of Expertise
Production Planning & Control
Overseeing production related tasks including planning, control & troubleshooting.
Setting up production targets and achieve the same within time and cost parameters.
Optimizing man & machine utilization to achieve preset production targets.
Quality Control/ Assurance
Conducting process audits and practicing QS with key emphasis on improving quality
Ensuring adherence to quality standards (ISO) and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system
Hands on Experience for Handling of Customer Complaints & Liasoning with customers for closure of complaints—Should have well versed with Problem solving tools such a 7 QC Tools, 8D, Six Sigma etc. Well versed with PQCS making control plan & Quality plan
Handled shifts operation of Inspection activities such as Lab management /Process adherence and inspection activities.
Involved in doing process audits/product audits. Closure of NC’s based on Audit findings along with Engg. / Production Team.
Hands on experience in performing MSA/SPC at floor along with inspection Team .Good in Team management and performing trainings on shop floor to operators and inspectors.
Well versed with Core Tools such as PPAP/APQP/MSA/SPC /FMEA.
Well versed with system of ISO 9001-2015/ISO14001-2015 and OHSAS18001 IATF 16949-2016
Good know how in solving issues received from customer & giving response to customer on time
Looking after Incoming Inspection /Process Inspection and Final Inspection. & Generating Daily QA MIS
Process Enhancement Initiatives
Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Identifying scope for controlling the scarp generation from various production stages.
Man Management
Directing, leading & motivating workforce and imparting continuous on job training on SOP, correct
floor practices, for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of the workforce, shift management activities & providing feedback.
Maintenance Management
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Identifying areas of obstruction/ breakdowns and take steps to rectify the equipment through application of trouble shooting tools.

Professional Synopsis:-
18 years of experience in Production, Planning, Processing, Quality and Operations of Film Extrusion/Compounding /Foamed Polystyrene Profiles machines/ Chrome Free Anti-Corrosive Coatings on Automotive Components by Dip-Spin M/c. .
Expertise in handling of LD/ LLD/ HD Mono/Multi layer Films, Laminated Flexible Packaging Materials, Expended polyethylene foam(EPE), & XLPE foam, Expended Polystyrene Profiles foam, Chrome Free Anti-Corrosive Coatings .
Handling of Following Machines - Single / Multi layer Extrude-rs/Compounding/ Recycle Plant/ Anti-corrosion Coatings by Dip-Spin M/c .
Expertise in planning & controlling the production operations as per the capacity available & sales projection.
Demonstrated abilities in achieving cost savings across assignments.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.