Ref. No. : CA - 28199 - (Production – with 20.7 years in Plastic Industry)

Education

PGDPPT From CIPET Haldia in 2005.

Having Computer Qualification as DISM From Aptech Computer Education in 2003.

Done B.Sc (PCM) From F.M.University, Orissa in 2001.

Skill Sets

Exposed to Advanced Technology,
Plant core operational Management,
Process excellence and increase OEE from 56% to 87% within duration of 1.5yrs.
Successfully completed project on Process deviation and reduce from 13% to 1.3 %.
Handle a plant independently team size around 300 people and production capacity 300mt.

Work Experience

Manager Production (Mm-4)
Since May 2017
Company Profile: Toys Manufacturing company.
Job Profile :
Handle a team size around 300 people out of which 21 staffs are reporting to me designated as, engineers, senior engineers, asst managers.
Handle team to meet daily production plan.
Focus on maintain WIP inventory less then 2days production value.
Maintain OEE 83% from below 60% as well able to maintain rejection below 2.5% from more than 12%.
Workout and gives direction to the team to reduce manufacturing cost.
Deeply involve for new product development especially in mould development, validation during trial along with part costing finalization.
Actively participating in the development of the customized product and in attaining the specific quality requirements of the customer or the Market in general.
Strict monitoring for producing low rejection and the maximum yield in order to maximize the profit for the company.
Also continue reduce packing and manufacturing cost by using VSM, method.
Working under KRA System.
Implement 5s and LEAN and working under it .
Deeply involved in developing project work like new plant installation as well expansion of the existing.
New vendor development with competitive cost.
New material selection and validation to meet as per quality requirement for the product.
Guiding the team for achieve the target with a time frame along with provide technical training to upgrade working skill.
Responsible to conduct technical interview during campus selection as well during new recruitment for relevant department.
Could satisfy the customer and lower the customer complaints.
Direct responsible to reduce the manufacturing cost by maintain Quality and safety standard.

Team Leader (M-2)
Nov 2009 to May 2017
Company Profile: Produces various plastics house hold, thin wall food storage container, pp bottles, kitchen weir products, furniture etc.
Job Profile: Team leader. Handled two units independently as a team leader I was taking responsibility from material in to fg delivery. Handled around team of 400 people's.
Job Profile :
Reporting to the GM operation & Director
Handle independently two units as a team leader having total 44 injection molding m/cs(molding capacity-500+mt/month) with handled team size 300 and 12 staffs reporting to me.
Formulating the production Plans as made by ppc and follow vsm system,
Maintain mould OEE 95%.and rejection below 3%.
Prepare daily mould change schedule.
Managing and directing the Team of production, maintenance engineers, trainee engineers, production and ppc supervisors, commercial assistant, technicians, packing, dispatch.
Deeply involved in developing project work as well other development activities.

Select Achievements:-
Low rejection and the Maximum yield achieved in every quarter set by the management
Ensured the optimum man and machines productivity by lowering the possibility of break down maintenance
Formulation of production planning, scheduling of man power and complete shop floor management during shift hour.
Ensuring of smooth functioning of plant, keeping every elements Man, Machine and Material Intact.
Responsible for keep track of lower percentage of rejection and ensuring the best quality products are produced.
Done project on Process Deviation
Conformity and nonconformity of the stipulated quality parameters and correct them.

Shift Engineer
Feb 2008 to Oct 2009
Company Name : Khalilco SPRL
Company _Profile : Produce various plastics Furniture And House Hold products like chairs, Table, Tea tablets. Stool. Buckets, Mugs, Glass, Storage boxes, TV stand set etc.
Job Profile :
Startup molds with Look after quality, doing Process setting, also Manpower handling, Prepare shift wise production report
Attend both preventive and break down maintenance of m/cs and auxiliaries.
Managing and directing the Team of Operators, quality department and the Team of Packing Department

Production Engineer
August 2004 to Feb 2008
Company Name : Cello Milenium Houseware
Company Profile : It is one of the largest pen manufacturing unit of cello group. Having total 33 injection molding m/cs.
Job Profile :
Startup moulds and trained to juniors.
Process Parameter setting of the m/c & Trouble Shooting.
Managing a team of m/c. Operators.
Wastage control &. Responsible for all the activities related to production in a shift,
Maintain good Housekeeping.

Project Handled:-
Having experience in new plant setup and put into operation.
Existing plant manufacturing capacity enhancement up to three times.
Existing plant capacity enhancement by better utilization of4M.
Manufacturing cost reduction by optimize process and better utilization of installed capacity.
Active member of new product development with target cost.

M/C and Utilities handled
Clf plastics injection moulding fully Automatic m/c from 150T to 1100 Tonnege.
FMIL-Hydron and omega servo-100 -350T,
L&T-Hydraulic and all electric from 60T-650T,
WINDSOR SPRINT 75T-650T,
Haitian 90T-250T,
Blow moulding 2ltr-5ltr.
Heat sealing m/c and hot stamping m/c.
Tempo painting with multi station,
Manual and auto spray painting.
Plasma heat treatment m/c.
Over head crane, MTC, Chiller, Online grinder, Online RM loader, Robot, Compressor, cooling tower etc.

Material Handled
Having deep process knowledge with ABS, Random Poly propylene, TRITON, GPPS, HIPS, DELRIN, NYLON, PPCO, HDPE, TPE, TPU, LDP, LLDPE, PVC also blow PP and HDPE, Etc.

Profile at a Glance
Deeply involved in core operation from last 17 years in Manufacturing, Planning, Maintenance, project development, new product development, and Health and safety management, in plastics manufacturing industries in India and abroad.
Expertise in understanding the root cause of the problem related with Plant and machinery production and solving them out rightly with CAPA.
Ability to handle independently provides solutions based on strong quantitative and analytical skills and business knowledge.
Proven record as a good Team Leader/HOD by achieving the goal within the specified time frame

Future Goals

Seeking for a senior position in Plastic Manufacturing Industry, wherein I could utilize my extensive experience and exposure of manufacturing excellence, production, Maintenance quality both in Indian and the overseas Industry

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