Ref. No. : CA - 11448 - (Production - Blow Moulding – with 31.9 years in Plastic Industry)

Education

PGD-PPT (Post graduate diploma in Plastics Processing Technology) from CIPET. (Central Institute of Plastics Engineering & Technology) in 1991-92.
B.Sc., Chemistry from Madurai Kamaraj University in 1987-90

Skill Sets

Computer Proficiency - MS – Office Applications
Functional Skills
Production Engineering
Injection Molding
Maintenance
Troubleshooting
Waste Control
Rejection Analysis
Cost Reductions
Resource Deployment
Quality Assurance
Team Management

Management Skills:
Excellence in Analysis
And Problem Solving
Sound Judgment and
Decision Making Skills
Strong Influencing Skills
Achievement oriented
Team Builder
Persuasive Communicator

Work Experience

Team Manager - Production
Since 2010
Company Profile: Leading FMCG Company - Dairy Products
Job Profile:
Managing day to day tasks with a talent for Project Execution & Coordination involving Budgetary Parameters, Techno-Commercial Functions, Technical Support & Client Relationship Management in line with Industry Best Practices.

Production In charge
Jan 2004 to Dec 2009
Company Profile: Manufacturer of Promotional materials and Gift articles mainly Acrylic Key holders & Coasters and supplied the items to UK, USA and Gulf regions.
Job Profile:
Production Improvement Plans and Implementation.
Productivity Improvement by Time Study, Motion Study, Low Cost Automation.
Instrumental in achieving 10% Productivity Rise.
Ensuring Quality Assurance and Product Reliability.
Quality Initiatives
Increasing machine up time.
Instrumental in leading the various projects; served as a key member in shifting the entire moulding unit from Switzerland to India and implemented the training/ maintenance technique of the machine and tooling.
Implementing Quality tools like 5'S & Kaizen, TPM.
Facilitating Mould & Process setting by optimizing parameters.
Handling internal customer complaint from ST and Assembly.
Involve in EXEL entry of production, and other orders.
The wealth of expertise covers:
5’S PLAN
TPM
SPC

Production In charge
Sep 2001 – Sep 2003
Company Profile: Manufacturer of ID accessories & custom molding
Job Profile:
Chief responsibilities pertained to Production & daily production targets.
Key role in planning and producing quality products by ensuring minimum wastage.
Streamlined the production process considering the problems occurred & achieving the set targets.
Effectively controlled the manpower, rejection, rework & tool consumption.
Performed the major role in maintaining the TQM culture.

Sr. Technician
Sep 1997 - Aug 2001
PT.Honfoong Plastic Industries
Job Profile:
Facilitated production planning as per the orders & requirement.
Providing technical leadership & engineering support in manufacturing operations to achieve the given task, cycle time monitoring and control cost targets, process improvements and new process developments.
Conducting material process evaluation and implementation to meet the recommended quality standards.
Coordinate with the quality team to achieve the quality standards.

Shift Production Engineer
Sep 1994 – Aug 1997
Supreme Industries Ltd.
Job Profile:
Facilitated production planning as per the orders & requirement.
Shift Handling and Manpower control.
Process control and trouble shooting.
Waste monitoring, recycle & reprocess of plastic scrabs.
Conducting trials for new moulds & materials.

Production Supervisor.
Aug 1992 – Aug 1994.
Hi-Tech Plastics Pvt Ltd.
Job Profile:
Shift handling & manpower control.
Daily shift production, monitoring and control.
Process control and trouble shooting.

Materials / Machines Purview
Material Processed:
PP (Plain & Glass Filled) - HIPS, ABS, GPPS - Poly carbonate
Nylon 6, 66(Plain & G.F) - PPS, PTFE - PPO, Elastomer.
LLDPE, HDPE.LDPE, - PBT, PET - THERMOSET: BMC

Machines Handled:
Toshiba 80 to 550 ton,
Mekei 280 ton and 350 ton,
Nessi Fn 4000, Fn 6000 & old series 160 to 260 ton,
Windsor India (Sp-80 to 800 ton),
Windsor frk-250 ton,
Indomax 125 to 450 ton,
Krauss Maffi 900 ton,
Kawakuchi Km 110 to 450 ton,
Engel 250 ton,
Hishiya 70 to 130 ton,
Shinwa Sakhi-300 ton,
Top fine 105 to 120 ton,
Italtec 450 to 1200 ton,
Uniloy Milacron blow molding m/c and ASB Injection stratch blow molding m/c.

Notable Career Highlights
Proven abilities to enhance the production process operations optimize resource & capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations.
Expertise in Component Manufacturing; localization/indigenization of high quality, high performance products.
Conversant with techniques like Total Productive Maintenance, Overall Equipment Effectiveness.
A keen planner with skills in effecting process initiatives to enhance plant efficiency and productivity.
Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.
Proven abilities in managing technically advanced, cost-efficient, state of the art production systems and processes.
Well conversant with ISO, TPM, 5S. Knowledge in Process Flow Charts, usage, FMEA, SPC Charts.

The Focus
A focussed, learned and aware professional who now wishes to apply the above qualifications and work experience with MNC's & renowned Indian Corporate.

Future Goals

To achive higher cadre positions by gaining more knowledge and good performance.

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