Ref. No. : CA - 17907 - (Production - Blow Moulding – with 16.3 years in Plastic Industry)

Education

MBA in Operations & Total Quality Management From National Institute of Management, Mumbai through correspondence course.

Diploma in Production Management From IIMAT Chennai (Distance Education) in 2002 With 72.25% 

Diploma in Mechanical Engineering From Part Time course in 2000 With 70.75% 

ITI From Draughtsman Mechanical Trade. in 1992 With 78.41% 

S.S.C in 1990 With 64%

Skill Sets

............

Work Experience

Production Manager
Since March 2014
Company Profile: Manufacturing versatile range of medical devices covering surgical sutures & Intra Uterine Devices in world class manufacturing facility under class 10000 clean room conditions right from manufacturing process of moulding to assembling. Certified with ISO 9001:2008 / ISO 13485: 2003 & WHO GMP. 
Job Profile:
Involved with the planning, coordination and control of manufacturing processes. Ensure that goods and services are produced efficiently and that the correct amount is produced at the right cost and level of quality.
Monitoring the production processes, remove all day to day bottle necks on time to achieve the target. Organizing the repair and routine maintenance of production equipments.
Ensure raw, packing and other materials required for uninterrupted manufacturing are adequately stocked as planned while ensuring no excess stock of the same at any time by implementing JIT method.
Create a high performance, fair and exciting work environment that provide motivation and development opportunities for the team.
Conduct Statistical analysis of data for performance to understand trends and implement corrective actions.
Develop and oversee budgets, plans and programs to ensure the optimum utilization of available machinery, equipment, space, facility and human resources necessary to attain manufacturing objectives.

Manager Production (Injection Moulding) 
Sept 2013 to March 2014
Company Profile: Moulding house for rigid plastics packaging and engineering components. Caters to the requirements of various industries viz. personnel care, Home Care, food and beverages, Pharmaceuticals, oil lubricants and small engineering components. Operations include Injection moulding, Extrusion-Blow Moulding, Injection Blow Moulding and Injection Stretch Blow Moulding with a wide range of Post Moulding Operations.
Job Profile:
Involved with the planning, coordination and control of manufacturing processes. Ensure that goods and services are produced efficiently and that the correct amount is produced at the right cost and level of quality.
Monitoring the production processes, remove all day to day bottle necks on time to achieve the target.
Ensure raw, packing and other materials required for uninterrupted manufacturing are adequately stocked as planned while ensuring no excess stock of the same at any time by implementing JIT method.
Organizing the repair and routine maintenance of production equipments.
Create a high performance, fair and exciting work environment that provide motivation and development opportunities for the team.
Do the Production Loss Analysis and do the route cause analysis, make a corrective Preventive action to reduce the downtime.
Develop and oversee budgets, plans and programs to ensure the optimum utilization of available machinery, equipment, space, facility and human resources necessary to attain manufacturing objectives.

Manager Production & Tool Room 
Aug 2009 To Aug 2013
Company Name: Alpha Pharma Daman Pvt. Ltd
Company Profile: manufacturing area. The group activities include manufacturing of Polypropylene and Polyethylene bags/sheets, Shrink films, Pet bottles for Pharmaceutical, Agro-chemical industries and IV fluids. Alpha is India’s largest single stage pet bottles manufacturer having the Worlds best technology machines.  The bottles are being manufactured and packed under strict pharma norms such as class 10,000. 
Job Profile:
To take effective steps ensuring that all the bottle-necks are addressed well in time for production by strictly confirming of all the plant and machineries.
Review performance achievements and targets regularly with all operational assistants and provide strategic direction to improve the operations of the plants in concurrence with the company’s objectives.
Looking after day – to – day activities, production schedules, implementing quality tools and allocating work for achieving monthly production targets.
Management of budget, Monitoring of expenditures and control on excess expenditures.
To carry out the New Project work on new Products of Customer. New Mould manufacturing, Modification in existing moulds, maintenance of existing moulds, New More effective Layouts of Multi Cavities moulds, etc.

Asst. Manager Tool Room
June 2006 to July 2009
Company Name: Prabhat Elastomers Pvt. Ltd
Company Profile: Manufacturing rubber gaskets. The company has ISO 9001-2000 accreditation and poised for an exponential growth in the field of potable and drainage water pipeline gaskets. The exports account for almost over 95% of company’s production and turnover and the countries connected are USA, Europe, China & Srilanka. The products have prestigious registration with ANSI / NSF-61 besides MPA Dortmund – Germany. 
Job Profile:
Conduct routine Production review meeting and evaluate appropriate action plan pertinent to Quality Objectives.
Design and Standardization of new moulds layout, gauges, dies and fixtures by reverse engineering & take feasibility test of product.
Guide technically to production and process development area for proper quality and quantity production.
To control & bring down the downtime of machinery & equipment, wastage & rejection percentage by doing why why analysis and prepared CAPA for productivity improvement.
Make Monthly Planning for new moulds, preventive maintenance of moulds, and modification of moulds for Injection, Vacuum & Compression Presses and monitoring its effectiveness.
Develop New Product through APQP format and review its progress & rejection from New Product Introduction to H/o. for production with costing details by CFT efforts.

Sr. Engineer Mould Assembly
Aug 2004 to May 2006
Company Name: ASB International Pvt. Ltd 
Company Profile: It is one of the most modern and largest manufacturing facilities among PET processing machines manufacturers in the world. ASBI’s core competence ranges from conceptualization through design to manufacturing of Molds, Machines and Systems to satisfy the most discerning customer anywhere in the world by using world class manufacturing and Quality standards. In this organization.
Job Profile:
To co-ordinate with Design, Purchase, Manufacturing and Commercial Dept. to ensure timely delivery and execution of moulds and Zero NG of Delivered Moulds.
Doing Production Planning and Control, Vendor Development, Order Placement, Subcontracting, Follow-up, Procurement and co-ordination of related activities for moulds execution in time.
Give the best inputs to design peoples regarding method and process improvement based on product feedback.
Analyses the product feedback data and implement corrective steps to improve product performance and reliability.
Implementing statistical techniques for identity the root cause of the problems.
Finding methods, procedures improvements by immediate corrective actions for smoother run.

Engineer Tool Room 
May 1995 to July 2004
Company Name: Mutual Mecaplast Ltd 
Company Profile: Leading European and American auto majors for interiors and Engine Components. Mutual Industries Ltd., India has a strong indigenous background n the automotive plastic industry. It offers participation in developments and co-design of plastic parts with Indian contribution to the Asian Automotive Industry for a wide range of Automotive and Non-Automotive engineering plastics parts from stage of concept to final production.
Job Profile:
To carry out the New Project work on new Products of Customer. 
Prototype development, Feasibility test and Implementation of New Products through effective team co-ordination.
Co-ordination with customer / supplier for project schedule, review and freezing of Technical Data and Specifications, Drawing Approval etc.
Analyses the product feedback data and implement corrective steps to improve product performance and reliability.
New Mould manufacturing, Modification in existing moulds, maintenance of existing moulds, New More effective Layouts of Multi Cavities moulds, etc.
Worked in the moulds having Core Pulling Systems, Hot Runner Systems and Gas Injection Systems.
To desire and establish Quality Standards such as MSA / SPC Techniques / TPM activities. Implement training programmed and establishes awareness about customer’s needs and ISO / TS 16949 – 2000 awareness.

Future Goals

Drive profitability, create, implement and manage business strategies to achieve the company’s objective and to provide continual stimulus to its growth and operational efficiencies. Understand the Business challenges, issues and future needs it create competitive strategies and plans.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com