Ref. No. : CA - 27512 - (Production - Blow Moulding – with 25.9 years in Plastic Industry)

Education

DME From Polytechnic College Nellore, SBTET, AP in 1995 with 75%

PD-MM From CIPET, Chennai in 1997 with 75%

Skill Sets

Production optimization
New Product Development
Customer Delighting
Strategic planning for various process in rigid plastics
New project of PET bottles, preforms and closures.
commissioning to commercialization
New Mould development
Customer care for line trial of filling and capping process
Quality management system
Cost Control Techniques
Quality Assurance
Operations Management

Work Experience

Plant Manager
Apr 2016 to Dec 2018
Company Profile: Manufacturer Of Single Stage Pet Bottles In Highly Sophisticated Asb Single Stage Stretch Blow Molding Machines For Pharmaceuticals, Liquor And For Edible Oil Applications
Job Profile:
Over all plant operation including process standardisation, planning, mold development, material management. new project development
Commissioned 04 Nos. ISBM Machines of ASB Nissei. With all PET auxiliary equipment’s. (Chiller, Material dehumidifying dryer, mold dehumidifier, High pressure compressor, low pressure compressor).
Product development for beverage, pharmacy and liquor packaging.

Production Manager
Mar 2010 to Apr 2016
Company Profile : leading Manufacturer of Pharma PET bottles & HDPE Caps for Mineral water Bottles
Job Profile:
Taking Care Of Total Production And Maintenance Activities, Production Planning Based On Sales Orders, Preventive Maintenance.

Molding Engineer
Sep 2004 to Mar 2010
Company Name: ASB International Pvt Ltd.
Company Profile: Manufacturer Of ASB Single Stage Stretch Blow Molding Machines And Molds For Single Stage Pet Bottles
Job Profile:
Machine and Mold validation ;
Performing quality audits Before receiving the machine from Assembly department
Preparation of machine for testing
New mold loading and mold validation after testing and sample approval
Trouble shooting of machine and mold related problems during validation of machine and mold
Final quality audits before final shipment of the machine
ISO documentation for the machine and mold activities

Customer Training;
To train the customer in machine operation and mold maintenance, molding techniques
Machine and mold commissioning at customer site
To communicate with customer for solving the technical problems
To give the training to customer about ancillaries like chiller, dryer and mold temperature controller

Achievements ;
Commissioned machine and mold at customer site with in 6 months of joining
Reduction of mold testing time for PC and PP ISBM molds
Maintained 5s systems effectively
Involved in the project of LDPE Injection stretch blow molding

Production Engineer
Apr 2001 to Aug 2004
Company Name : Parle Soft Drinks Pvt Ltd.
Company Profile : Manufacturer of PET bottles for mineral water applications.
Job Profile :
Single stage stretch blow molding of PET
Injection molding of PET preforms
Two stage stretch blow molding of PET

Production Engineer
Sept 1998 to Apr 2001
Company Name : Shri PET Polymers ltd.
Company Profile : Engaged in manufacturing of PET bottles & jars for consumer and pharmaceutical applications.

Machineries Handled
ISBM Machines
Aoki single stage stretch PET Blow molding machines
Models– AOKI 250 LL 50 , AKH 80 & 100 L 20
ASB single stage stretch PET blow molding machines
Models – ASB50MB, ASB 12M, ASB70DPH, ASB70DPW & ASB PM – 70/111N

IM Machines: L & T Demag, EKOU & Husk

PET resin Dryers: Wittmann, L&T & Bry air
(Drying Capacity from 20 Kg/Hr to 80 kg/Hr)

Air Compressors (LP & HP): Kaeser compressors
Chicago Pneumatic Compressors,
IngersolRand and LG Compressors

Professional Overview
Experience in Process and Product development in plastics (RIGID-PET) Packaging Functions.
Skilled in managing the production and maintenance operations.
Depth in monitoring the machine performance to deliver the product of desired quality and meet deadlines.
Adopt in analyzing the repetitive problems and root cause solutions.
Resourceful at strategising techniques for maximum utilization of Assets.
Injection Stretch Blow Molding (ASB NISSEI) process and product development.
Injection Molding Process and product development.
HUSKY Hot Runner Systems for Closure Molds
Mould Master Hot Runner Systems for Closure Molds
Expert in various plastics material properties.
Review of product drawing for new packaging product development
Dimensional and functional analysis of new product with new mold.
Preparation of Process Qualification and Process sheet for new Mold Validation.
Selection of suitable raw material with proper MFI/IV for packaging respective area like food, beverage, medicine and cosmetics.
Testing of new packaging product with filling, capping, wrapping lines.
Analysis of line testing report and take necessary action with the help of design and process Dpt.
Responsible for commercial lunch of new product.

Future Goals

Growth

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