• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.8 Year(s)

Education

Diploma (Plastics Mould Technology) Institute of Plastics Engineering and Technology, Ahmedabad in 1998

Skill Sets

Experience in Production Operations/ Mold Maintenance / Process Enhancements/ Man Management with leading organizations in Plastics, Pharmaceutical and Packaging industry.
Rich exposure in pharmaceutical pack products “Container-Closure” system. Supplies for regulated market.
Skillful in supervising overall production operation and ensuring accomplishment of preset production targets.
Well conversant in planning and scheduling effective maintenance schedule for enhancing system reliability.
Good knowledge of Injection-blow molding & cap lining machine technology, hot runner and cold runner mould maintenance, new mould developm

Work Experience

Manager Prod & Tool Room : Since Sept 2012
Asst. Manager Tool Room: Mar 2010 to Jun 2010
Company Profile : Manufacturer of high precision injection molded plastic components, subassemblies & assemblies for various OEM requirements.

Asst. Manager Production and Tool Room
Jul 2010 to Sep 2012
Company Profile: Manufacturer of electrical terminals, connectors and interface modules.
Job Profile:
Capacity Planning, monitoring and expansions based on requirement. New Mold development as per capacity requirement.
Monthly data monitoring for production, rejection and breakdown and planning to prevent re-occurrences of same through training and modification in system, machine, mould etc.

Production / Tool Room Engineer / In Charge.
Apr 2006 to Mar 2010
Company Name : Exechon
Company Profile : Manufacturer of plastic bottles and plastic caps for DMF type –III quality, for pharmaceutical industry to pack oral tablets and capsules.
Job Profile :
Played a pivotal role in establishing a World Class Manufacturing Facility with the Best Manufacturing Systems around the World.
Production Management, Production Improvement Plans and Implementation.
Production of Polyethylene products such as PP, HDPE Bottles and closures.
Production planning, Production and maintenance of injection-blow molding (Italy), Injection molding (L & T), Cap lining (Italy) machines, Molds (US and Korea).
Ensured Quality Assurance and Product Reliability as per USFDA standard.
New Machine and Mold Acceptance and Installation.
New Product Designing.
Organizing mould movement as per planning.
Arrangement of packing material for finished goods.
Monitoring material consumption tonnage and OEE of machines as per given targets.
Monitoring and control process parameter to achieve desired quality of product.

Engineer Production / Operation
Feb 2004 to Mar 2006
Company Name : I Tech Plast India Pvt. Ltd
Company Profile : Manufacturer of plastic components for computer.
Job Profile :
Production planning and execution to meet the require quality level.
Responsible for production, maintenance of injection molding machines (Engle – Austria) moulds and Quality of finished goods.
Attend breakdowns of injection molding moulds and utilities.
Organizing mould movement as per planning.
Arrangement of packing material for finished goods.
Monitoring material consumption tonnage and OEE of machines as per given targets.
Monitoring and control process parameter to achieve desired quality of product
Solving technical problem related to processing, mould and machine.

Mould Engineer
Aug 1998 to Jan 2004
Company Name : Core Health Care Ltd.
Company Profile: Manufacturer of I.V.fluid and Medical Disposable such as Syringes, Infusion sets & Needles & Small volume parenterals.
Job Profile :
Accountable for providing technical support/ trouble shoot for Medical Devices products. Increased the efficiency of fully hot runner moulds (Swiss made)
Maintained a track of spares inventory & communication with vendors. Scheduled preventive maintenance of moulds. Actively involved in providing online maintenance of all the continuous process with a team of highly trained and dedicated engineers. Setting up targets/ goals for process-setting and maintaining Critical to Quality & Critical to Process targets. Planning as per the given targets. Responsible for production of molded parts required for medical devices such as 2ml, 5ml, 10ml syringes, ivsets, etc. Solving technical problem related to processing & moulds.

Trainings Attended
KAIZEN, ECDP, 5 WHY.
Attend Internal Audit training Program on ISO 13485:2016 for Medial Device Industries.
Attend Internal Audit training Program on ISO 15378:2015 for Primary Packaging Industries.
FMEA – Process Failure Mode and Effect Analysis

Personality Enhancement Schedule.
Attended various personality enhancement schedules on:
1 Months Machine operation, maintenance and set up training in Uniloy Milacron - Italy.
3 Times Visited Korea for Tool Maker selection and Mold Inspection / Acceptance.
1 Time Visited Thiland for Master batch Manufacturing Plant.
4 Times Visited China for Machine and Tool Maker selection and acceptance.
1 Time Visited Taiwan for Tool Inspection and Acceptance

Achievements:
Critical Mould Spare development.
Reduced cycle time Average 1.5 to 2 sec. for each moulds.
Reduced product / tool change time from 60 min. to 50 min.
Reduction of waste & scrape.
Manpower reduction on the machines

Core Competencies:
Production planning and control:
Planning day-to-day activities, production schedule, implementing ISO 9001-2008 and allocating work for achieving of monthly production targets.
Preparing SOPs, Manuals & Work Instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.
Monitoring production, keeping control over activities and analyzing process for stabilizing thereby ensuring smooth operation
Conducting training programs time to time to enhance the skills of the sub- ordinates and a result gain improved productivity.
Interacting with R & D Dept. and providing feedback on market requirements to initiate new product development.

Process/Maintenance Enhancement:
New machine installation and commissioning, new product trial and mold inspection.
Designing & implementing system processes & procedure to facilitate smooth function in of overall production operation and enhance operational efficiency.
Analyzing various processes/applications and recommending process modification and equipment calibrations to enhance to operational efficiency.
Overseeing the entire maintenance function, providing leadership to maintenance team and focus on providing pro-active maintenance solutions.
Tracking daily breakdowns, implementing preventive maintenance programs to improve the efficiency of the system or meant for regular maintenance.

Quality Assurance:
Establishing quality standards and implementing quality management system to enhance quality of product.
Monitoring adherence quality systems and comply with quality standards of ISO-9001: 2008 and maintaining requisite documents.

Cost Control:
Appraising the prevalent production systems/processes, identifying loopholes (if any) & undertaking result-oriented measures for cost saving.
Complying with production plan, inventory management system to avoid the situation of over stocking.
Planning for 100% utilization of machine capacity thus there should not be any idle cost.
Undertaking value-engineering initiatives at the suppliers end to reduce rejection rate

Future Goals

Growth