• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Work Experience: 26.6 Year(s)

Education

Post Graduate Diploma in Business Administration from IGNOU, India in 2004
Post Graduate Diploma in Plastic Processing & Technology (PGD-PPT) from CIPET Chennai in 1998.
B. Sc. (Chemistry) from Utkal University, Orissa, India in 1997.

Skill Sets

Engineer with 12 years of experience in PET stretch blow molding operation.

MS – Office and Internet Applications.
MS- DOS and Windows- 98/ 2000/ XP/ Professional.

Work Experience

Production Manager
Since Dec. 2004
Company Profile: Leading manufacturer of PET bottles, filling water and beverages in Africa.

Senior Production Officer
Aug. 1998 – Dec. 2004
Company Profile: One of the leading companies manufacturing PET bottles The company is producing 60 ml to 6.00 ltrs volume bottles & Jars with neck size from 20 mm to 120 mm.

Job Profile:
AREAS OF EXPERTISE
Strategic Planning:
Spearheading continuous improvement initiatives in processes.
Preventing losses on machines using Total Productive Maintenance and ensuring productivity improvement by OEE (Overall Equipment Effectiveness) calculation.
Implementing strict measures in operating procedures to optimize resource/capacity utilization.
Observing Static Accuracy check of machines on preventive basis as per schedule to ensure quality product without variations in quality.
Directing and supervising the efforts towards effective maintenance, troubleshooting of machines and molds to ensure functional efficiency.
Monitoring processes & identifying deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes.
Overseeing effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.
Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).

Production Management:
Responsible for machine loading chart Preparation, cycle time reduction.
Implementing overall production operations with a view to ensure timely accomplishments of production targets within the time and cost parameters.
Coordinating various initiatives of Manufacturing Excellence and monitoring actual implementation and ensuring that it is foolproof.
Heading operations and attaining production volumes based on assigned targets and tracking progress.
Designing and implementing systems, & procedures to facilitate smooth functioning of overall production operations & enhance operational efficiency.
Implementing stringent systems to enhance quality of products & ensure compliance with statutory quality, environment, health & safety standards.
Analysing and implementing CAPA (Corrective & Preventive Actions) in the manufacturing line to enhance productivity & profitability.
Overseeing the daily production planning & setting the targets as per plan and manpower planning with respect to production schedule.

Quality Assurance:
Assuring conformance of the product to safety norms and specifications.
Ensuring maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations.

Team Management:
Carrying out performance reviews of shift supervisors/ workmen & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability.
Imparting continuous training on job training, ensuring safety consciousness & discipline among employees.
Carrying out performance reviews of various teams & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability.

Equipment Proficiency:
ASB, NISSEI, JAPAN Machines (single stage) 50 MB, 250 EXH, 650 EXH, NH, 70 DPH, PF3-1B.
Injection machines for manufacturing Preforms up to 220 ton Ekou and Changshenda (China) machines.
PolyTech, MicroTool, Suyash PET Blow machines (two stage), Chengshanda 20ltr blow machine.
IngorsollR and air compressors, Arci chillers.

Chief Accomplishments:
Led and mentored a team consisting of 35 members.
Essayed a key role in increasing productivity through redesigning the product and process enhancement.
Significantly contributed towards establishing a new plant with listed material movement, trouble free operation and high productivity.
Dexterously controlled cost through wastage reduction.
Recognized for always achieving the production target in stipulated time.

Future Goals

To be pioneer in the same field