• Gender: Male
• Age: 43
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: USD  18000 /Annum
• Expected Gross Salary: USD  25000 /Annum
• Preferred Country: India, Canada, Australia, Indonesia, Malaysia, Mexico, Singapore, Tanzania
• Notice Period: 10  Days
• Preferred Location: Anywhere
• Work Experience: 20.7 Year(s)

Education

Post Graduate Diploma in Plastics Engineering from Central Institute of Plastics Engineering & Technology with Aggregate 72% in 2004.
B.E in Mechanical Engineering from Pallavan College of Engineering with Aggregate 74% in 2003.
Higher Secondary from Govt Boys Higher Secondary School, Chennai with Aggregate 76% in 1999.
SSLC from Govt Boys Higher Secondary School, Chennai with Aggregate 69% in 1997.

Skill Sets

Trainings Undergone:
Auto CAD training in cadd centre, Chennai.
Pro-e and Cimatron training in CIPET, Mysore.
Solid works training.
Key Skills:
Injection moulding Processes.
Process Control, Cost Reduction, Production Planning & Control, Material Planning, Inventory Control & Man Management.

Work Experience

Factory Manager
Since Sep 2011
Company Profile: Manufacturer of all Household appliances, Furniture, Storage tanks, Thin wall containers and Vegetable Crates.
Job Profile:
Manage a group of workers, deploy them on respective works.
Monitor & Set Process Parameter for all production machines to optimize production.
Monitoring Production target, Production planning on-line checking.
Handle Mould change based on production plan & marketing requirements.
Monitor Rejection levels within acceptable limits.
Monitoring production operations & ensure proper reporting on shop floor & final inspection as per master sample.
Allocate manpower as per budgets/requirements.
Reconcile Material at shop floor to ensure consumption is within target levels.
Coordinate with various internal dept .for related issues within set time schedule.
Reviews with Plant Unit MD the production status.
Adhering the quality management system & ensuring adherence to the same
By juniors.
Ensuring compliance of various quality measures.
Implement technical adherence to production & process area for Proper Quality & Quantity production.
Key Accomplishments:
Mould loading time reduction from 1 hrs to 40 min
Power consumption from 0.85 Units/ Kg to 0.78 Units/Kg
Average WIP inventory downsizing from 5 days to 3 days
Rejection reduction from 2.0 % to 1.7 %.

Asst Manager - Production
Aug 2006 to Sep 2011
Company Profile: Manufacturer of Automotive parts, Home appliances and Engineering plastic components for M/S Hyundai Motor India Ltd, Lumax, Shinhan, Hanil Lear, Nissan, Hangang, Visteon, Hanil Auto and TVS Motors.
Job Profile:
Production planning control for moulding & assembly.
Raw material reconciliation.
Machine & manpower utilization analysis.
Plan value achievement.
Production reporting to Operations Manager.
Product cost analysis
Co -ordination within the departments
Key Accomplishments:
Average WIP inventory downsizing from 25 days to 20 days
Machine flexibility achievement
Cycle time reduction by identifying & converting Semi auto moulds to Auto

Engineer - Production
Apr 2005 to Aug 2006
Company Profile: Carbionare Industries Ltd., Manufacturers of Automotive parts and Engineering plastic components for Sara Lee, Railways, Ford Motor Co.
Job Profile:
Production schedule adherence of moulding.
Raw Material reconciliation.
Resource management.
Production reporting to Team Leader – manufacturing.
Monitoring KAIZEN & 5S implementations.
Key Accomplishments:
Worked for implementation of ISO/TS : 16949.
Rejection reduction from 3.5 % to 1.8 %.
OEE from 76 % to 82 %.
Machine flexibility achievement .

Engineer - Production
July 2004 to Apr 2005
Company Profile: SABA SOLES LTD.
Manufacturers of Commercial products of Sara Lee, Saber Pens, Reynolds, Ticycles and Engineering products of PRICOL.
Job Profile:
Monitoring of shift activities
Process set up and process control
Process and product trouble shooting
Materials management as per production schedule
Man power allocation
Key Accomplishments:
Mould loading time reduction from 1 hrs to 45 min.
Power consumption from 1.2 Units, Kg to 0.9 Units/Kg.
Process flow modification lead to product cycle time.

Future Goals

To become a V.P.