Ref. No. : CA - 5317 - (Production - Moulding – with 28.3 years in Plastic Industry)

Education

Pursuing B.E in industrial Engineering from Mumbai
PGDBA (Operations Management), Symbiosis, 2004
PGD. PPT (Post graduate Diploma in Plastics processing technology), CIPET
AMRITSAR, 1996
B.SC( Chemistry) from. Meerut University 1992
Successfully completed certificate in computing (CIC) in 2001 from IGNOU.

Skill Sets

Seasoned and accomplished Operations Management Professional, with exceptional capabilities in hi speed mass production the manufacturing process.

Work Experience

Deputy Manager
2000 to till date
Woking with leading optical media manufacturer
Job Profile
Responsible for departmental and supervisory activities including shift management and job distribution of entire manpower
Incharge of production & process activities, and 5-S at floor shop, besides inventory control.
Independtent of spare parts management.
Conduct training programmes for technology upgradation.
Manage ISO 9001 launch.
Undertake hardware and software modifications.
Provide O&M training(SOP) and QC(QMP) standards to newly selected candidates.
Coordinate projects and enhancement activities to augment the productivity.
Plan and schedule regular monitoring and control the break down& down grading PPM
Analyze raising of material consumption indents, maintenance of spare parts & inventory.
Amend software programming in accordance to process.
Co-ordinate with vendor development & in-house development.
Undertake analysis and reduce top 10 problems and top ten spare parts and. consumables through improvement projects & local development.
Oversee 25 Projects/ improvement activities in DVD-R/ HD-DVD/ RW/ DL-1/2/ B-Rays manufacturing Machines.
Maintain the OEE of m/c over 93% and that of CD-ROM, CD-RW, CDR /DVD-R, DVD-ROM Lines- STEAG 2503,Origin, Hamateg , MCL-500, STEAG CD-RW, TOOLEX
In charge of automation and troubleshooting activities.
Achievements:
Lowered cycle time of DVD-R manufacturing machine from 4 seconds/CDR to 2.8 seconds/DVD-R / RW/ DL-1P/2P
Developed the operating SYSTEM on line log book
Delivered successfully the project at 2.8 seconds cycle time
Success fully complete Six sigma project of Sony stamper life improvement save the
Huge amount in Annual 4 crore rupees
Polycarbonate saving project completes disc weight reduced as Make Technical report
Man power fully utilized
Launched TPM in Moser Baer in 2004

Engineer
1996 to 2000
Worked with Hindustan Syrines and Medical devices Ltd., Ballabhgarh, Haryana,
Job Profile
Handled Hi speed syringes and other medical devices manufacturing machines maintenance.
Responsible for all production and quality issues on shop floor indecent.
Handled moulds and injection moulding m/c maintenance of shop floor of manufcuturing syringes & other medical devices .
Independent of spare parts management and projects installation.
Responsible for inventory control and training programmes
Achievements:
Highest production with excellent Quality product and reduced the cycle time of injection moulding m/c from 5.5 sec to 3.5 sec
Success fully running the insulin mould with good productivity after some modification
Responsible for all maintenance activities and man power planning
Specially handling of multi cavities moulds with good condition.
Used the all plastices material for medical devices as like PP/PVC/HIPS/PC

Future Goals

Leverage extensive experience to clinch positions of Senior Level in the manufacturing/process sectors with Organisations of repute.

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